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Rev. G • Rév. G   5-27-04

             P/N • Réf.  472090

5

CONSUMER INFORMATION AND SAFETY

 

WARNING

The U.S. Consumer Product Safety Commission warns that elevated water temperature can be hazardous.
See below for water temperature guidelines before setting temperature.

1. Spa or hot tub water temperatures should never exceed 104° F.  A temperature of 100° F. is considered

safe for a healthy adult.  Special caution is suggested for young children. Prolonged immersion in hot
water can induce hyperthermia.

2. Drinking of alcoholic beverages before or during spa or hot tub use can cause drowsiness which could

lead to unconsciousness and subsequently result in drowning.

3. Pregnant women beware!  Soaking in water above 100° F. can cause fetal damage during the first three

months of pregnancy (resulting in the birth of a brain-damaged or deformed child).  Pregnant women
should stick to the 100° F. maximum rule.

4. Before entering the spa or hot tub, the user should check the water temperature with an accurate

thermometer. Spa or hot tub thermostats may err in regulating water temperatures by as much as 4° F.

5. Persons with a medical history of heart disease, circulatory problems, diabetes or blood pressure

problems should obtain their physician's advice before using spas or hot tubs.

6. Persons taking medication which induce drowsiness, such as tranquilizers, antihistamines or

anticoagulants should not use spas or hot tubs.

Should overheating occur or the gas supply fail to shut off, turn off the manual gas control valve to the
heater. Do not use this heater if any part has been under water. Immediately call a qualified service
technician to inspect the heater and to replace any part of control system and gas control which has been
under water.

 

WARNING

CODE REQUIREMENTS

The installation must conform with local codes or, in the absence of local codes, with the 

National Fuel Gas

Code, ANSI Z223.1/NFPA 54

 and/or 

CSA B149.1

Natural Gas and Propane Installation Codes

. The heater,

when installed, must be electrically grounded and bonded in accordance with local codes or, in the absence
of local codes, in the USA, with the 

National Electrical Code, ANSI/NFPA 7

; in Canada, with 

Canadian

Electric Code, CSA C22.1

.

Section II.

Introduction

Summary of Contents for MiniMax 200

Page 1: ...ss of life Improper installation adjustment alteration service or maintenance can cause property damage personal injury or death Installation and service must be performed by a qualified installer ser...

Page 2: ...Indoor Installations Venting Guidelines 16 Outdoor Installations Venting Guidelines 17 Outdoor Vent Kit 17 Electrical Connections 18 Wiring Schematic for all Dual Voltage Blowers 19 Wiring Diagram NT...

Page 3: ...ple simplifies the identification system 1 HTR Heater 2 200 250 300 or 400 Input rating Btu hr X 1000 3 NT MiniMax NT Series 4 STD or TSI Series Character 5 NH Gas type Natural gas and ignition system...

Page 4: ...id if for any reason the heater is improperly installed and or operated Be sure to follow the instructions set forth in this manual If you need any more information or if you have any questions regard...

Page 5: ...tub thermostats may err in regulating water temperatures by as much as 4 F 5 Persons with a medical history of heart disease circulatory problems diabetes or blood pressure problems should obtain thei...

Page 6: ...ontractor bears the appropriate license See Figure 1 for Outdoor and Indoor Installations SPECIFICATIONS Section III Installation Installation Instructions MODEL 200 250 24 63 21 63 A DIM 300 400 34 1...

Page 7: ...he heater and is equipped with a positive seal noncorrosive Check Valve P N R172288 between the feeder and heater l e d o M M P G n i M M P G x a M 0 0 2 0 2 0 2 1 0 5 2 0 3 0 2 1 0 0 3 0 3 0 2 1 0 0...

Page 8: ...and left large access doors It is not necessary to remove the top of the heater to gain access to the headers 2 Disconnect all wires from the high limit switches except the short jumper wire NOTE Do N...

Page 9: ...gh the support bracket 10 Reconnect all the high limit wires and the pressure switch wiring routing the wires through the same hole as the thermostat sensor wires 11 Pump and bleed system to check the...

Page 10: ...usually be of a larger size than the gas valve supplied with the heater Therefore a reduction of the connecting gas pipe will be necessary Make this reduction as close to the heater as possible The h...

Page 11: ...I P T N E L A V I U Q E M U M I X A M t F t o o F c i b u C r e p U T B 0 0 0 1 t a s a G l a r u t a N t o o F c i b u C r e p U T B 0 0 5 2 t a s a G e n a p o r P L E D O M 2 1 4 3 1 4 1 1 2 1 1 2...

Page 12: ...ION The use of Flexible Connectors FLEX is NOT recommended as they cause excessive high gas pressure drops TESTING GAS PRESSURE OFF ON Regulator Adjustment Cap 1 8 NPT Plug Manifold Press 1 8 NPT Plug...

Page 13: ...clearance recommendation by the vent pipe manufacturer the requirements of the Uniform Mechanical Code should be met The ventilation air requirements for the MiniMax NT heater can be found on page 15...

Page 14: ...dequate drainage be installed under the heater The pan must not restrict air flow It is recommended to install the heater on fire resistance slabs Do not install the heater directly on a combustible w...

Page 15: ...e building r o f a e r A n e p o e e r F t e N s e h c n I e r a u q S g n i n e p O h c a E r e t a e H e z i S m o r f d e t c u D e d i s t u O m o r f t c e r i D e d i s t u O 0 0 2 0 0 1 0 5 0 5...

Page 16: ...de must be located the following distances away from any door window or gravity air inlet 4 ft below 4 ft horizontally 1 ft above Air Supply Clearances indicated are for non mechanical air supply inle...

Page 17: ...nimum of 36 in between the air conditioning unit and the heater Outdoor Shelter Installation in Canada see page 14 Section III Installation VENTING GUIDELINES OUTDOOR INSTALLATION Must be at least 3 f...

Page 18: ...the ground is connected to the ground terminal GND see below Figure 17 If any of the original wiring supplied with this heater must be replaced installer must supply No 18 AWG 600V 105 C U L approved...

Page 19: ...YELLOW CAP OFF JOINED ORANGE ORANGE JOINED BLACK BLACK LINE 2 PURPLE PURPLE LINE 2 BROWN BROWN CAPACITOR CAPACITOR BROWN BROWN NOTE FOR TEST OF THE BLOWER 1 In reference to the above terms CAP OFF mea...

Page 20: ...0 F G 115 F HIGH LIMITS R W R W W IGN MOD J7 VLV JI0 J11 THERMISTER J9 P9 BL BK Y F1 F2 FC TH 24VAC GND VLV PR W R O GY PS FS IGN 120 IGN 240 L1 W W BK BLACK BL BLUE BR BROWN G GREEN GY GRAY O ORANGE...

Page 21: ...et power switch to OFF see Figure 25 3 Set the thermostat to OFF see page 27 4 This appliance is equipped with an ignition device which automatically lights the burners Do not try to light the burn er...

Page 22: ...G for operation NOTE See Below Pool Level Installation instructions on page 7 The switch may remain closed with no water flow if there is more than a 3 ft elevation difference between the heater heat...

Page 23: ...eat up and TFI periods and continues thereafter for another 30 seconds at low speed then return to full speed for the remainder of the heating cycle The thermostat air pressure switch and burner flame...

Page 24: ...rature of the water returning to the heater depending on which mode has been selected Pool or Spa This is accomplished by a thermister sensor on the inlet port of the water header of the heater and wo...

Page 25: ...Rev G R v G 5 27 04 P N R f 472090 25 Section IV Operation Figure 27...

Page 26: ...can be seen from the front of the control panel five are system indicators and four are mode indicators which helps you understand the operation of the heater see Figure 26 If something should go wro...

Page 27: ...wire remote control systems In order to operate by a remote control system the REMOTE mode must be selected on the front panel When the REMOTE mode is selected the REMOTE LED will light up REMOTE CONT...

Page 28: ...ome reason there is a failure within the heater control system or a DDTC internal fault The DDTC will display the actual temperature or set point temperature or OFF as selected by the user When DDTC d...

Page 29: ...eater operating after pump has shut off Shut off gas supply and call serviceperson Heater exchanger scaled Shut off gas supply and call serviceperson SERVICE CHECKS IGNITION MODULE m o t p m y S e r u...

Page 30: ...port on main header being careful to drill only through wall at bottom of 3 4 in NPT port and no deeper now thread in the 3 4 in NPT PRV NOTE A S M E version varies slightly It is of bronze constructi...

Page 31: ...freeze damage to the exchanger or headers Freeze damage is specifically not covered by the warranty If the pool won t be used for a month or more turn the heater off at the main gas valve For areas w...

Page 32: ...only once every month or so to be sure it is being maintained See your local pool dealer for help in properly balancing the water chemistry 7 2 6 8 7 0 7 4 7 6 7 8 8 0 8 2 8 4 Add Soda Ash or Sodium B...

Page 33: ...Rev G R v G 5 27 04 P N R f 472090 33 REPLACEMENT PARTS NT STD TSI w DDTC FOR TSI ONLY 29 30 31 33 34 35 36 FOR STD ONLY...

Page 34: ...f 472090 Rev G R v G 5 27 04 34 B J Q X Q B B Q B B Q B B B B YY Q Z B X B _ _ _ _ _ J Q J Q q B B B B Q Y _ Y Y _ Y _ Y _ Y Z Y J Q B Z Z Z Z Q J Q J Q Y B B YY Z Y Z X Z Z Q B Z q Z q B BB B BB B B...

Page 35: ...Rev G R v G 5 27 04 P N R f 472090 35 B B J Q X Q B B Q B B Q B B B B YY Q Z B X B _ _ _ _ _ J Q J Q q B B Q X Y _ Y Z Y J Q B B Q J Q J Q Y B B YY Z Y Z X Z Z Q B B B _ Y Z J _ J J Z q Z q BB BB...

Page 36: ...P N R f 472090 Rev G R v G 5 27 04 36 40 Pentair Pool Products Inc 1620 Hawkins Ave Sanford NC 27330 919 774 4151 10951 W Los Angeles Ave Moorpark CA 93021 805 523 2400 SAVE THESE INSTRUCTIONS...

Page 37: ...e installation ajustement modification ou entretien inad quat peut entra ner des dommages mat riels des blessures ou la mort L installation et l entretien doivent tre effectu s par un technicien quali...

Page 38: ...ombustion 51 Adaptateurs d a ration 51 Installation int rieure Recommandations pour la ventilation 52 Installation ext rieure Recommandations pour la ventilation 53 Ensemble de ventilation pour l ext...

Page 39: ...ions BLANC Mod le standard ASME Certification ASME Collecteurs en bronze ASHI Collecteurs en bronze Certifi ASME et Taux haute altitude HALT Taux haute altitude HTR 400 NT TSI N H HALT BLANC MOD LE ST...

Page 40: ...t tre annul e si pour quelque raison que ce soit le chauffe eau n est pas install ou utilis comme il se doit Prenez soin de suivre les instructions d crites ci apr s dans ce manuel Pour tout autre inf...

Page 41: ...t v rifier la temp rature l aide d un thermom tre pr cis Les thermostats de spa ou de bain tourbillon peuvent donner des temp ratures avec une marge d erreur allant jusqu 4 F 15 C 5 Les personnes pr s...

Page 42: ...ites affaire soit d ment autoris Voir la Figure 1 pour les consignes d installation ext rieure et int rieure SP CIFICATIONS Section III Installation Consignes d installations MOD LE 200 250 62 6 54 9...

Page 43: ...u install 3 po 90cm au dessus ou en dessous du niveau de l eau Si le chauffe eau doit tre install plus de 3 po 90cm au dessus ou en dessous le manostat doit tre ajust par un technicien d entretien qua...

Page 44: ...uit et rebranchez les au collecteur 5 Retirez les 8 boulons qui maintiennent la t te principale d entr e et de sortie Section III Installation Raccords d entr e et de sortie r versibles Le MiniMax NT...

Page 45: ...Rebranchez tous les c bles limites sup rieures et le manostat en passant les c bles par le m me orifice que les c bles du capteur du thermostat 11 Pompez et purgez le syst me afin de vous assurer que...

Page 46: ...az fournie avec le chauffe eau Par cons quent la r duction de cette conduite s av rera n cessaire Faites cette r duction aussi pr s du chauffe eau que possible Le chauffe eau et tout autre appareil fo...

Page 47: ...A R R U O P X U A Y U T S E D E R U S E M X U A Y U T E D E T N E L A V I U Q M U M I X A M R U E U G N O L n e e r t m e b u c d e i p r a p U T B 0 0 0 1 l e r u t a N z a G e b u c d e i p r a p U...

Page 48: ...e montre pour augmenter ou dans le sens inverse pour baisser la pression du gaz ATTENTION L utilisation de Raccords Flexibles Flex n est PAS recommand e tant donn qu ils provoquent des chutes brusques...

Page 49: ...bricant de tuyau de ventilation les exigences du Uniform Mechanical Code s appliquent Les exigences de ventilation d air du chauffe eau MiniMax NT se trouvent page 51 Il est recommand que les courses...

Page 50: ...s 5 pieds 1 50 m de la piscine ou du spa Le chauffe eau doit tre plac dans une pi ce ad quate sur un sol auniveaueto toutefuiteprovenantdel changeurdechaleurou des conduites d eau ne provoquera aucun...

Page 51: ...sionnement d air pour les chauffe eau MiniMax NT 1 Retirez les six 6 vis de retenue de la vieille grille d chappement et jettez les vis le joint d tanch it et la grille d chappement tel qu indiqu dans...

Page 52: ...structure Doit tre au moins 1 pi 30 cm au dessus du sol Les distances suivantes doivent tre respect es autour de quelconques portes fen tres ou bouches d a ration 4 pi 1 20 m en dessous 4 pi 1 20 m l...

Page 53: ...ext rieure sous abris au Canada voir la page 50 Section III Installation RECOMMANDATIONS POUR L INSTALLATION DE VENTILATION EXT RIEURE Doit tre au moins 3 pi 90 cm d une quelconque prise d air ext rie...

Page 54: ...e terre la prise de terre GND voir figure 17 ci dessous Si un des fils inclus avec le chauffe eau doit tre remplac l installateur doit fournir N 18 AWG 600 volts 105 approuv C U L faible nergie AWM du...

Page 55: ...N COMBIN ORANGE ORANGE COMBIN NOIR NOIR LIGNE 2 VIOLET VIOLET LIGNE 2 BRUN BRUN CONDENSATEUR CONDENSATEUR BRUN BRUN NOTE POUR V RIFICATION DE LA SOUFFLANTE 1 En r f rence au termes ci dessus sans bouc...

Page 56: ...W WHITE TRACE BK W BLACK W WHITE TRACE WIRE COLOR BLOWER W CON FEM BL R W BK P7 PI0 P11 R W R O W W THERMAL FUSE R W BL BK W FOR 240 VAC FLAME SENSOR IGNITION MODULE W IGNITER HOT SURFACE BR W PR PR...

Page 57: ...5 3 Mettre le thermostat la position OFF voir la page 63 4 Cet appareil est dot d un dispositif d allumage qui allume les br leurs automatiquement Ne pas essayer d allumer les br leurs la main 5 Enfon...

Page 58: ...fonctionnement NOTER Voir Consignes d installation sous le niveau de l eau page 43 Le commutateur peut rester ferm sans d bit d eau s il y a un nivellement de plus de 3 pi 90cm entre le chauffe eau e...

Page 59: ...e pression du vide d air ainsi que le br leur principal sont constamment sous moniteur pour s assurer que le syst me continue fonctionner normalement Quand le thermostat est satisfait et que la demand...

Page 60: ...ostat affiche la temp rature courant de l eau retournant au chauffe eau selon le mode s lectionn piscine ou spa C est avec l aide d un capteur thermique sur l orifice d alimentation du collecteur d ea...

Page 61: ...Rev G R v G 5 27 04 P N R f 472090 61 Section IV Fonctionnement Figure 27...

Page 62: ...fonctionnement du chauffe eau voir figure26 Aubesoin lesvoyantslumineuxaideront localiserunprobl me ventuel Quatreautrest moinssont visibles l int rieur du panneau de contr le Ces t moins transmetten...

Page 63: ...me de commande distance le mode distance REMOTE doit tre s lectionn sur le panneau avant Lorsque ce mode est s lectionn le t moin DEL s allume COMMANDE DISTANCE LE SYSTEME DE COMMANDE A DISTANCE A DEU...

Page 64: ...es erreurs sont corrig es vous devez r initialiser le chauffe eau l aide de l interrupteur qui se trouve l int rieur du caisson du chauffe eau droite sur le bas de la bo te de jonction lectrique afin...

Page 65: ...ur du chauffe eau est encrass Fermer l arriv e de gaz et contacter le service d entretien VERIFICATIONS D ENTRETIEN MODULE D ALLUMAGE Section V D pannage CONSIGNES DE D PANNAGE S E M T P M Y S E D M E...

Page 66: ...ateau du br leur le nettoyer ainsi que les orifices et les br leurs eux m mes 5 Ne pas conserver de combustibles ou de liquides inflammables proximit du chauffe eau 6 V rifier les fils et les connexio...

Page 67: ...el si de l eau reste emmagasin e dans l changeur d air ou les collecteurs des dommages ces derniers pourraient survenir Si la piscine ne doit pas tre utilis e pendant un mois ou plus teindre le chauff...

Page 68: ...E ET DE SPA Le chauffe eau de Pentair Pool Products a t sp cialement con u pour votre piscine ou votre spa et vous permettra d appr cierdesann esd entretienfacile conditiondemaintenir un bon quilibre...

Page 69: ...R v G 5 27 04 P N R f 472090 69 PI CES DE REMPLACEMENT NT STD ET TSI AVEC THERMOSTAT AFFHICHAGE NUM RIQUE FOR TSI ONLY 29 30 31 33 34 35 36 FOR STD ONLY Pour Mod le TSI Seulement Pour Mod le STD Seul...

Page 70: ...P N R f 472090 Rev G R v G 5 27 04 70 B B B B B B B B B Z B J Z J Z _ B B B B B Z Z Z Z Z B Z Z Z Z B B Z Z Z Z j J Z B B BB BB B B Z q Z q B...

Page 71: ...Rev G R v G 5 27 04 P N R f 472090 71 B B B B B B B B B B Z B J Z J Z _ B B B Z Z B Z B B B Z Z Z Z B B B Z Z j _ J Z q Z q BB BB...

Page 72: ...R f 472090 Rev G R v G 5 27 04 72 Pentair Pool Products Inc 1620 Hawkins Ave Sanford NC 27330 919 774 4151 10951 W Los Angeles Ave Moorpark CA 93021 805 523 2400 VEUILLEZ CONCERVER CE GUIDE D INSTRUCT...

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