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9

Pump
Maintenance

WARNING: Before handling
these pumps and controls,
always disconnect the power
first.

Do not smoke or use sparkable
electrical devices or flames in 
a septic (gaseous) or possible
septic sump.

Below is a list of common 
problems and the probable
causes:

Pump will not start.

1. No power to the motor. 

Check for blown fuse or open
circuit breaker.

2. Selector switch may be in the

Off position.

3. Control circuit transformer

fuse may be blown.

4. Overload heater on starter may

be tripped. Push to reset.

Pump will not start 
and overload heaters trip.

1. Turn off power and check

motor leads with Megger or
ohmmeter for possible ground.

2. Check resistance of motor

windings. All 3 phases should
show the same reading.

3. If no grounds exist and the

motor windings check OK,
remove pump from sump 
and check for clogged or
blocked impeller.

Pump operates with selector
switch in Hand position but will
not operate in Auto position.

1. This indicates trouble in the

float level control or the 
alternator relay.

2. To check for defective float

control, put selector switch in
Auto position and turn off
main power. Put a jump wire
on terminal strip. Turn on
power and if pump starts,
trouble is in float control.
Replace control.

Pump runs but will not shut off.

1. Pump may be air locked. 

Turn pump off and let set for
several minutes, then restart.

2. Lower float control may be

hung-up in the closed position.
Check in sump to be sure 
control is free.

3. Selector switch may be in the

Hand position.

Pump does not deliver proper
capacity.

1. Discharge gate valve may be

partially closed or partially
clogged.

2. Check valve may be partially

clogged. Raise level up and
down to clear.

3. Pump may be running in

wrong direction. Low speed
pumps can operate in reverse
direction without much noise
or vibration.

4. Discharge head may be too

high. Check total head with
gauge when pump is operating.
Total head is discharge gauge
pressure converted to feet plus
vertical height from water level
in sump to center line of pres-
sure gauge in discharge line.
Gauge should be installed on
pump side of all valves. 
Multiply gauge pressure in
pounds by 2.31 to get head 
in feet.

5. If pump has been in service for

some time and capacity falls
off, remove pump and check
for wear or clogged impeller.

Motor stops and then restarts
after short period, but overload
heaters in starter do not trip.

1. This indicates heat sensors in

the motor are tripping due to
excessive heat. Impeller may
be partially clogged giving 
a sustained overload but not
high enough to trip overload
heater switch.

2. Motor may be operating out of

liquid due to a failed level 
control. All Hydromatic
S4HRC submersible motors
can operate for extended 
periods out of water without
burning up the winding, but the
heat sensors give motor 
prolonged life by controlling
winding temperature.

3. Pump may be operating on a

short cycle due to sump 
being too small or from water
returning to sump due to a
leaking check valve.

Summary of Contents for Hydromatic S4HRC

Page 1: ...For use with product built with USEM motor S4HRC NOTE To the installer Please make sure you provide this manual to the owner of the pumping equipment or to the responsible party who maintains the sys...

Page 2: ...the seal failure unit indicates only that there is some water in the seal chamber The pump will continue to operate without damage but the seal should be checked immediately after failure is indicate...

Page 3: ...ludes a maincircuit breaker for each pump a magnetic starter with overload protection for each pump an H O A switch and run light for each pump an electric alternator and a transformer to provide appr...

Page 4: ...o the sump and cause short cycling of the pump NEMA 4 Junction Box Optional If electrical control panel is to be set remote from the pump sump a NEMA 4 junction box should be used to make power and co...

Page 5: ...CORD See Wiring Diagram of seal failure unit 4673 or 4674 for connecting dark green and red wires If seal fail ure unit 4673 or 4674 is not used leave dark green and red wires open CONNECTION DIAGRAM...

Page 6: ...ration 6 Turn both H O A switches to OFF position and allow sump to fill to the override control level 7 Turn both switches to Auto position and both pumps should start and operate together until leve...

Page 7: ...r is present seals can be considered satisfactory to reuse 9 Check top bearing If clean and does not turn rough bearings can be reused and it is not necessary to completely dismantle pump to change be...

Page 8: ...ut seal with screwdriver 8 To remove seal housing take out socket head bolts and using bolts in back of holes pry plates loose This will force out the lower seal if not already removed 9 Remove snap r...

Page 9: ...the closed position Check in sump to be sure control is free 3 Selector switch may be in the Hand position Pump does not deliver proper capacity 1 Discharge gate valve may be partially closed or part...

Page 10: ...ng Plate 1 15 001780041 SHCS 5 16 18 UNC x 1 4 16 000650311 Lower Ball Bearing R 1 17 009200011 Upper Mechanical Seal 1 18 19103A062 HHCS 1 2 13 UNC x 3 4 19 001500241 O Ring SC 2 20 009240101 Pipe Pl...

Page 11: ...11 S4HRC...

Page 12: ...isposition Any transportation charges involved in such disposition shall be for the Buyer s account The Buyer s exclusive and sole remedy on account or in respect of the furnishing of material that do...

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