background image

2

Thank you for purchasing your
Hydromatic

®

pump. To help

ensure years of trouble-free
operation,

please read the

following manual carefully.

Before Operation:

Read the following instructions
carefully. Reasonable care and
safe methods should be practiced.
Check local codes and
requirements before installation.

Attention:

This manual contains important
information for the safe use of
this product.  Read this manual
completely before using this
product and refer to it often for
continued safe product use.
DO NOT THROW AWAY OR
LOSE THIS MANUAL.  Keep it
in a safe place so that you may
refer to it often.

Unpacking Pump:

Remove pump from carton. When
unpacking unit,

check for

concealed damage. Claims for
damage must be made at the
receiving end through the delivery
carrier. Damage cannot be
processed from the factory.

WARNING: Before handling
these pumps and controls,
always disconnect the power
first. Do not smoke or use
sparkable electrical devices or
flames in a septic (gaseous) or
possible septic sump.

Pumps in Storage or Not
Operating:

Pumps with carbon ceramic seals

must have impellers manually
rotated (6 revolutions) after 
setting non-operational for 3
months or longer and prior to
electrical start-up.

Pumps with tungsten carbide seals
must have impellers manually
rotated (6 revolutions) after 
setting non-operational for 3
weeks or longer and prior to 
electrical start-up.

50 Cycle or WYE Delta:

For information and parts list for
50 cycle or wye delta start pumps
refer to Addendum S4HRC-701.

Seal Failure:

An electrode is installed in the
seal chamber so if any water
enters the chamber through the
first seal the electrode will be
energized and a signal will be
transmitted to the sensing unit at
ground surface causing an alarm
function to energize.

In operation the seal failure unit
indicates only that there is some
water in the seal chamber. The
pump will continue to operate
without damage, but the seal
should be checked immediately
after failure is indicated.

NOTE: Failure to install such a
device negates all warranties by
Hydromatic.

Pump:

The S4HRC submersible pumps
are supplied for 1 and 3 phase and
for 200, 230, 460 or 575 volts.
Pump is supplied with 30 feet 
of power cord and/or 30 feet of
auxiliary control cord. Longer
cable lengths can be furnished but
must be specified at time of order.
Power cable is 4 wire with the
green wire for ground. Be sure

General
Information

green wire is connected to a good
ground such as water pipe or
ground stake. The auxiliary cable
for seal failure and heat sensors is
also 4 wire color coded.

Heat Sensors:

All motors have heat sensor units
embedded in the motor winding to
detect excessive heat. The heat
sensors are set to trip at 105°C so
will not operate if dangerous heat
occurs. The sensors automatically
reset when motor cools to safe
temperature.

The sensors are connected in
series with the motor starter coil
so that the starter is tripped if heat
sensor opens. The motor starter is
equipped with overload heaters so
all normal overloads are protected
by the starter.

NOTE: Failure to install such a
device negates all warranties by
Hydromatic pumps.

IMPORTANT:

If Hydromatic

electrical starting equipment is
not supplied, the heat sensor 
circuit must be connected in
series with the starter coil or
warranty on motor is void. 
Connection diagram is included
in this manual.

Sump Level Control:

Sump level is controlled by
Hydromatic 3900 mercury switch
controls. The 3900 control is a
mercury tube switch sealed
in a solid polyurethane float.
The float is held in position in the
sump by a weight attached to
the power cord above the float.
The cord supports the float and 
is adjusted for height from 
the surface.

Typical duplex systems use three
controls: one set at turn-off, one

Summary of Contents for Hydromatic S4HRC

Page 1: ...For use with product built with USEM motor S4HRC NOTE To the installer Please make sure you provide this manual to the owner of the pumping equipment or to the responsible party who maintains the sys...

Page 2: ...the seal failure unit indicates only that there is some water in the seal chamber The pump will continue to operate without damage but the seal should be checked immediately after failure is indicate...

Page 3: ...ludes a maincircuit breaker for each pump a magnetic starter with overload protection for each pump an H O A switch and run light for each pump an electric alternator and a transformer to provide appr...

Page 4: ...o the sump and cause short cycling of the pump NEMA 4 Junction Box Optional If electrical control panel is to be set remote from the pump sump a NEMA 4 junction box should be used to make power and co...

Page 5: ...CORD See Wiring Diagram of seal failure unit 4673 or 4674 for connecting dark green and red wires If seal fail ure unit 4673 or 4674 is not used leave dark green and red wires open CONNECTION DIAGRAM...

Page 6: ...ration 6 Turn both H O A switches to OFF position and allow sump to fill to the override control level 7 Turn both switches to Auto position and both pumps should start and operate together until leve...

Page 7: ...r is present seals can be considered satisfactory to reuse 9 Check top bearing If clean and does not turn rough bearings can be reused and it is not necessary to completely dismantle pump to change be...

Page 8: ...ut seal with screwdriver 8 To remove seal housing take out socket head bolts and using bolts in back of holes pry plates loose This will force out the lower seal if not already removed 9 Remove snap r...

Page 9: ...the closed position Check in sump to be sure control is free 3 Selector switch may be in the Hand position Pump does not deliver proper capacity 1 Discharge gate valve may be partially closed or part...

Page 10: ...ng Plate 1 15 001780041 SHCS 5 16 18 UNC x 1 4 16 000650311 Lower Ball Bearing R 1 17 009200011 Upper Mechanical Seal 1 18 19103A062 HHCS 1 2 13 UNC x 3 4 19 001500241 O Ring SC 2 20 009240101 Pipe Pl...

Page 11: ...11 S4HRC...

Page 12: ...isposition Any transportation charges involved in such disposition shall be for the Buyer s account The Buyer s exclusive and sole remedy on account or in respect of the furnishing of material that do...

Reviews: