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8

Pump
Maintenance

may be trapped in the line.
Submerge complete unit under
water and check for leaks.

13.Refill motor chamber with oil.

Use high grade transformer 
oil or Hydromatic special 
submersible oil. Fill chamber
until oil covers top of the 
windings. Leave air space in
the top for expansion. Use 
Permatex on plug threads.

Replacing Seals and Bearings:

1. Drain all oil from motor 

chamber and seal chamber 
as described.

2. Remove motor housing as

described.

3. Remove bolts that hold seal

chamber to pump housing. Use
back-off screws to break loose.
With hardwood block, tape end
of impeller to loosen from
shaft. When free,

remove

impeller from shaft.

4. Lift rotating assembly (rotor,

shaft and impeller) from pump
case and place horizontally on
bench.

5.

Impeller removal

– Hold motor

and remove bolt and washer
from impeller end of shaft.
Impeller is threaded to the
shaft, so tap face of impeller
with hardwood block to free
threads. Holding rotor, turn
impeller with hardwood block
to free threads. Holding rotor,
turn impeller counterclockwise
as thread is right-hand.

6. Shaft sleeves are not used.

7. Remove lower seal spring and

pry out seal with screwdriver. 

8. To remove seal housing, take

out socket head bolts and using

bolts in back of holes, pry
plates loose. This will force 
out the lower seal if not 
already removed.

9. Remove snap ring that holds

upper seal. Pull seal if it is free.
If not free, it can be forced off
when shaft is removed.

10.Remove 4 bolts that hold 

bearing housing in place. Set
assembly in upright position
and bump end of shaft on
hardwood block. This will
push the bearing from the
housing and will force upper
seal from shaft.

11.Use bearing puller to remove

bearings. Replace with new
bearings. Press only on inner
face of bearing when 
replacing. Pressing on outer
face can damage the bearing.
Bearings are standard size that
can be obtained from any 

bearing supply house or 
can be obtained from the
Hydromatic factory.

12.

IMPORTANT

: Do not use

any of the old seal parts.
Replace with all new seals.

13.Thoroughly clean all castings

before replacing seals. One
grain of dirt between the seal
faces can cause failure.

14.Examine all O-rings for nicks

before using.

15.Use Locktite on socket head

locking screw in end of shaft.

16.Before refilling chamber with

oil, air test as described above.

17.Refill both chambers with oil

as described above.

18.Always check all leads with

high voltage or with Megger
for grounds before operating
the pump.

Summary of Contents for Hydromatic S4HRC

Page 1: ...For use with product built with USEM motor S4HRC NOTE To the installer Please make sure you provide this manual to the owner of the pumping equipment or to the responsible party who maintains the sys...

Page 2: ...the seal failure unit indicates only that there is some water in the seal chamber The pump will continue to operate without damage but the seal should be checked immediately after failure is indicate...

Page 3: ...ludes a maincircuit breaker for each pump a magnetic starter with overload protection for each pump an H O A switch and run light for each pump an electric alternator and a transformer to provide appr...

Page 4: ...o the sump and cause short cycling of the pump NEMA 4 Junction Box Optional If electrical control panel is to be set remote from the pump sump a NEMA 4 junction box should be used to make power and co...

Page 5: ...CORD See Wiring Diagram of seal failure unit 4673 or 4674 for connecting dark green and red wires If seal fail ure unit 4673 or 4674 is not used leave dark green and red wires open CONNECTION DIAGRAM...

Page 6: ...ration 6 Turn both H O A switches to OFF position and allow sump to fill to the override control level 7 Turn both switches to Auto position and both pumps should start and operate together until leve...

Page 7: ...r is present seals can be considered satisfactory to reuse 9 Check top bearing If clean and does not turn rough bearings can be reused and it is not necessary to completely dismantle pump to change be...

Page 8: ...ut seal with screwdriver 8 To remove seal housing take out socket head bolts and using bolts in back of holes pry plates loose This will force out the lower seal if not already removed 9 Remove snap r...

Page 9: ...the closed position Check in sump to be sure control is free 3 Selector switch may be in the Hand position Pump does not deliver proper capacity 1 Discharge gate valve may be partially closed or part...

Page 10: ...ng Plate 1 15 001780041 SHCS 5 16 18 UNC x 1 4 16 000650311 Lower Ball Bearing R 1 17 009200011 Upper Mechanical Seal 1 18 19103A062 HHCS 1 2 13 UNC x 3 4 19 001500241 O Ring SC 2 20 009240101 Pipe Pl...

Page 11: ...11 S4HRC...

Page 12: ...isposition Any transportation charges involved in such disposition shall be for the Buyer s account The Buyer s exclusive and sole remedy on account or in respect of the furnishing of material that do...

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