Penny&Giles Solo 110A Operation And Installation Download Page 13

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Solo Technical Manual SK74484/1

Chapter 1:  

13

7.2

Weekly Checks

Throttle

: Put the throttle to the full speed forward position and

switch the vehicle on. The vehicle should not move. To show you

that you have switched the vehicle on with the throttle already

pushed, a TruCharge type status indicator will “ripple” up and

down, whereas a single bulb (or LED) type status indicator will

flash rapidly.

If the vehicle does move, contact your service agent.

Parking brake

: This test should be carried out on a level surface

with at least one meter clear space around the vehicle:

i)

 

Switch the vehicle on.

ii)

 

Check that the status indicator remains on, or flashes

slowly, after half a second.

iii)

 

Start to drive the vehicle slowly in the forwards

direction until you hear the parking brake operate.

The vehicle may start to move.

iv)

 

Immediately release the throttle. You must be able to

hear the parking brake operate within a few seconds.

v)

 

Repeat the test in the reverse direction.

Cables and connectors:

 Check that all connectors on the vehicle

are securely mated, and ensure that all cables are free from damage.

7.3

Servicing

To ensure continued satisfactory service, we suggest you have your

vehicle and control system inspected by your service agent after a

period of one year from commencement of service. Contact your

service agent for details when the inspection is due.

8.0

Status Indication

Depending on the vehicle, the status indicator may be a single bulb

(or LED) or a TruCharge battery gauge and diagnostics display.

Both types indicate the status of the controller. See section 10 for

more details of TruCharge battery gauge.

Summary of Contents for Solo 110A

Page 1: ...1998 Penny Giles Drives Technology Ltd Solo Series Motor Controller OPERATIONAND INSTALLATION SK74484 1...

Page 2: ......

Page 3: ...Slow Fast Switch 10 3 7 Freewheel Switch 10 3 8 Reverse Alarm 10 4 0 Getting Ready to Drive 10 5 0 Tips for Using Your Controller 11 5 1 Driving General 11 5 2 Driving Technique 11 6 0 Precautions fo...

Page 4: ...2 3 0 Power Connections 23 3 1 General 23 3 2 Battery Connections 23 3 3 Motor Connections 24 3 4 Wire Gauge and Types 24 4 0 Batteries 24 5 0 Motors 25 6 0 Control Connections 25 Fig 1 Connection Dia...

Page 5: ...Fig 3 Suggested fixing holes 38 2 3 Sealing 38 3 0 Wiring 38 3 1 Soldering 39 3 2 Connectors 39 3 3 Wire Gauge 39 4 0 Connections 39 4 1 Connection Identification 39 Fig 4 Connector Positions 40 4 2 T...

Page 6: ......

Page 7: ...made without the express permission of Penny Giles The operation of the Solo series of controllers is simple and easy to understand The controller incorporates state of the art electronics the result...

Page 8: ...the controller if you keep exposure to extreme conditions to a minimum Do not expose your controller or its components to damp for prolonged periods 3 0 Controls Depending on the specification of vehi...

Page 9: ...1 Wig wag center off Throttle In this configuration both the speed and the direction of the vehicle are controlled by the throttle To drive forwards push the throttle in one direction to drive in reve...

Page 10: ...the controller will stop the vehicle and signal a fault 3 8 Reverse Alarm This provides an audible warning when the vehicle is being driven in the reverse direction 4 0 Getting Ready to Drive Check t...

Page 11: ...1 Driving General Make sure that all the controls are within easy reach and are comfortable to operate 5 2 Driving Technique The controller interprets the throttle movements and reverse switch settin...

Page 12: ...he vehicle instantaneously Penny Giles accept no liability for losses of any kind arising from the unexpected stopping of the vehicle or arising from the improper use of the vehicle or controller 7 0...

Page 13: ...nd iii Start to drive the vehicle slowly in the forwards direction until you hear the parking brake operate The vehicle may start to move iv Immediately release the throttle You must be able to hear t...

Page 14: ...ed from moving the vehicle This indicates that there is a fault Please follow this procedure i Switch off the vehicle ii Make sure that all connectors on the vehicle are mated securely iii Check the c...

Page 15: ...r a seat if fitted is not in the driving position 7 bars A throttle fault is indicated Make sure the throttle is in the rest position before switching on the vehicle 8 bars A controller fault has been...

Page 16: ...orce will then be required WARNING If you have disengaged the brake and the controller has detected a fault or the vehicle is switched off then it may be possible for the vehicle to freewheel at poten...

Page 17: ...s they age The most important factor that reduces the life of your batteries is the amount of charge you take from the batteries before you recharge them Battery life is also reduced by the number of...

Page 18: ...oller make sure that you observe any restrictions given in your vehicle s user manual Note any changes you make for future reference The SP1 programmer should not be connected to a Solo when the vehic...

Page 19: ...T E C H N O L O G Y O P E R A T I O N Solo Technical Manual SK74484 1 Chapter 1 19 WARNING Penny Giles accept no liability for losses of any kind arising from unauthorized opening adjustment or modif...

Page 20: ......

Page 21: ...of the throttle and speed limiting control The vehicle must stop within the maximum distance specified for the country and application in which the vehicle will be used It is recommended that the vehi...

Page 22: ...ctory pre set values Penny Giles accept no liability for losses of any kind if the drive or stability characteristics of the vehicle are altered without prior notification and discussion with Penny Gi...

Page 23: ...ors you use are reliable under all operating conditions and correctly wired with no short circuits Do not use unsuitable components it may result in poor vehicle reliability 3 2 Battery Connections Th...

Page 24: ...ge and Types The table below gives the minimum recommended wire sizes for various Solo power specifications These recommendations are derived from well proven field experience of various international...

Page 25: ...with the motor may result in poor control characteristics in particular speed stability may be affected on gradients for example See Programming and Fault Finding Technical Manual for more information...

Page 26: ...I N S T A L L A T I O N P E N N Y G I L E S D R I V E S T E C H N O L G Y Chapter 2 26 Solo Technical Manual SK74484 1 Fig 1 Connection Diagram for Wig Wag Throttle...

Page 27: ...P E N N Y G I L E S D R I V E S T E C H N O L O G Y I N S T A L L A T I O N Solo Technical Manual SK74484 1 Chapter 2 27 Fig 2 Connection Diagram for Single Ended Throttle...

Page 28: ...tle configuration it is possible by programming to reverse the polarity of operation of the throttle For single ended throttles the polarity of operation of the reverse switch can be selected refer to...

Page 29: ...low drive if P2 6 is connected to 0V high means the controller will not allow drive if P2 6 is disconnected 6 5 Slow Fast This input can be used to limit the forward and reverse speeds the forward and...

Page 30: ...s Therefore do not push the vehicle up or down inclines on which you cannot stop or hold the vehicle Never sit on the vehicle when the parking brake is disengaged Penny Giles accept no liability for l...

Page 31: ...ntroller can be programmed to give either a continuous alarm or a pulsed alarm This can be selected by programming see Programming and Fault Finding Technical Manual 6 10 Status Indicator This output...

Page 32: ...hermal performance but to improve this further the base plate may be secured against a metal part of the vehicle chassis To provide even better thermal performance a non silicone thermally conductive...

Page 33: ...owly after half a second iii Start to drive the vehicle slowly in the forwards direction until you hear the solenoid brake operate The vehicle may start to move iv Immediately release the throttle You...

Page 34: ...o use screened battery and motor looms but i Keep the length of all wiring to a minimum ii Make sure the loop area of the wiring is minimized Route the positive and negative wires to each motor togeth...

Page 35: ...they touch The best method of protection against such a discharge is to make all user controls and tiller enclosures non conductive Switch manufacturers should be able to provide appropriate advice a...

Page 36: ...of the battery gauge is the resistance of the cable and connections between the battery and the controller The controller must be matched approximately to the cable resistance of the vehicle to make t...

Page 37: ...allation of this manual There are 3 versions of the Tiller Module TruCharge Indicator and Diagnostics Momentary Switch Inputs and a combination of both Depending on the version with which you are work...

Page 38: ...not touch the conductive tracks on the printed circuit board 2 3 Sealing The module should be sealed against the ingress of water and dust by placing an adhesive waterproof overlay over the display c...

Page 39: ...equipment must also be fitted with grounded tips 3 2 Connectors If you fit connectors to the tiller module ensure the types you use are reliable under all operating conditions Do not use unsuitable c...

Page 40: ...1 Switched 24V 36V Switched 24V 36V 3 Solo P2 12 Status Indicator signal 7 0V or Solo P2 4 0V For connection to the ESD pin see section 5 2 4 3 Tiller Module Version Momentary Switch Inputs The switch...

Page 41: ...not be used for any purpose other than the LED anode connections The following connections should be made CON 1 Pin Connect to Function 1 All switches Switch supply 2 On Off switch On Off switch input...

Page 42: ...eption CON 2 Pin Connect to Function 3 Solo P2 12 Status Indicator signal For connection to the ESD pin see section 5 2 5 0 Electromagnetic Compatibility EMC The Solo controller series has been tested...

Page 43: ...o give appropriate design rule guidance It should also be considered that high voltages can jump through gaps in enclosures thereby gaining access to the electronics Enclosures should therefore be as...

Page 44: ...the display should now become steady and indicate the battery condition 6 3 2 Switch and LED functions i Depress and release the On Off pushbutton Only the status indicator should illuminate and it s...

Page 45: ...nd it should not be possible to freewheel the vehicle viii Depress and release the Reverse Slow Fast and Freewheel pushbuttons so that all the corresponding LEDs are illuminated Depress and release th...

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