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PENNCO 15B SERIES, Installation, Operation & Maintenance Manual, Page: 2 / 32

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Summary of Contents for 15B SERIES

Page 1: ...kirk NY 14048 www ecrinternational com R An ISO 9001 2000 Certified Company 15B SERIES Cast Iron Gas Fired Boilers For Forced Hot Water INSTALLATION OPERATION MAINTENANCE MANUAL MODEL NUMBERS 15B045 1...

Page 2: ......

Page 3: ...or elimination of fac tory equipped supplied or specified components may result in property damage personal injury or the loss of life 4 TO THE OWNER Installation and service of this boiler must be p...

Page 4: ...rs 3 Tank sized for non ferrous baseboard or radiant panel systems Increase size for cast iron baseboard and radiation Net I B R ratings include 15 allowance for normal piping and pick up load Manufac...

Page 5: ...lighting and other performance 4 criteria with the gas manifold and control assembly on the boiler per the latest revision of ANSI Z21 13 CGA 4 9 The boiler shall be installed such that the gas ignit...

Page 6: ...National Fuel Gas Code When a boiler is installed in an unconfined space in a 3 building of tight construction air for combustion and ven tilation must be obtained from outdoors or from spaces freely...

Page 7: ...nch from the back and 6 inches from the front of the boiler The opening shall directly communicate with the outdoors or shall communicate through a verti cal or horizontal duct to the outdoors or spac...

Page 8: ...ating boiler During heating cycle open valves A and B close valves C and D During cooling cycle open valves C and D close valves A and B Maintain a minimum clearance of one inch to hot water C pipes W...

Page 9: ...tion This method of piping however is not typically required for baseboard heat ing systems Typical installations where bypass piping is used are as follows This method is used to protect boilers from...

Page 10: ...ALVE HOSE BIB FLOW CONTROL VALVE EXPANSION TANK BOILER DHW CIRCULATOR CH CIRCULATOR PRIORITY ZONE CIRCULATOR EXPANSION TANK WATER INLET FLOW CONTROL VAVLE SHUT OFF VALVE PRESSURE REDUCER VALVE CHECK V...

Page 11: ...RIORITY ZONE BOILER WATER INLET CH DHW SYSTEM CIRCULATOR USE FULL PORT ZONE VALVE FOR OPTIMUM TANK PERFORMANCE CONSIDER USING ZONE CIRCULATOR SEE FIGURE 5 ZONE 4 CIRCULATOR SHUT OFF VALVE PRESSURE RED...

Page 12: ...urn doors win dows exhaust fans fireplace dampers and any other gas burning appliances to their previous condition of use Any improper operation of the common venting system 7 All installations of boi...

Page 13: ...tor through bracket 3 hole on Damper Motor frame Tighten locknut onto Damper wire harness connector 4 Plug Damper connector into socket on Damper Motor 5 frame Replace Damper Motor cover and wire Damp...

Page 14: ...iping system during 4 any pressure testing of the gas piping After reconnecting leak test gas connection and boiler piping before placing boiler back into operation Natural Gas Propane Min Supply Pres...

Page 15: ...15 Wiring Diagram 24V Standing Pilot...

Page 16: ...16 Wiring Diagram 24V Intermittent Ignition...

Page 17: ...17 Wiring Diagram 24V Standing Pilot WITH LWCO...

Page 18: ...18 Wiring Diagram 24V INTERM IGNITION WITH LWCO...

Page 19: ...all your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department CAUTION C Use only your hand to push in or turn the...

Page 20: ...COVER SCREW OUTLET PRESSURE TAP TAP PRESSURE INLET GAS INLET GAS OUTLET TH TR ON OFF PILOT Figure 16 NOTE Somegascontrolknobscannotbeturnedfrom PILOT to OFF unless knob is pushed in slightly DO NOT F...

Page 21: ...per and dangerous operation CAUTION Verify proper operation after service The service agency or owner should make certain the system is filled with water to minimum pressure and open air vents if used...

Page 22: ...S BURNERS Figure 20 BURNER DOOR The pilot flame should envelop to inch of the tip of the pilot thermocouple ignition sensing electrode or mercury sen sor Figure 21 IGNITION ELECTRODE 3 8 TO 1 2 IN FLA...

Page 23: ...should be changed if the final manifold pressure varies more than plus or minus 0 3 inches water column from the specified pressure Primary air adjustment is not necessary therefore air shutters are...

Page 24: ...ltimeter Gauge 4 Jacket Side Right 16 Right End Section 28 High Limit Control 5 Left End Section 17 Jacket Side Left 29 Pipe Bushing 6 Push Nipple 18 Relief Valve 30 Well 7 Jacket Top 19 Pipe Nipple 3...

Page 25: ...aight Flange NPT 175 195 245 295 LP ONLY 1 6 VG 006 00 Internal Bushing x ALL LP 1 7 356 2 1 01 Manifold 045 1 356 2 1 02 Manifold 070 096 Item Part No Description Qty 7 356 2 1 03 Manifold 120 145 1...

Page 26: ...6 1 B Center Section 120 145 2 B Center Section 175 195 3 B Center Section 245 4 B Center Section 295 6 Item Part No Description Qty 7 100 2 2 01 B Left Hand Section 1 8 43300976 Push Nipple 2 Mach 04...

Page 27: ...702 Flue Collector Restrictor 070 3461703 Flue Collector Restrictor 096 3461704 Flue Collector Restrictor 295 Item Part No Description Qty 8 34620501 Flue Collector 045 1 34620502 Flue Collector 070 0...

Page 28: ...02 Natural Gas Q345A PILOT 1 240007096 LP Q345A Pilot Included with 3 Pilot Tube Assembly Kit above CONTINUOUS PILOT Item Part No Description Qty 1 109007296 PILOT BRACKET ASSEMBLY 1 2 HW 005 01 BRACK...

Page 29: ...18 1 5 1190001 Pipe Elbow 90 1 14 37513301 Wire Rollout Spill 28 2 6 1260006 Gauge Theraltimeter 1 15 14662070 Pilot Spark Control 1 7 37519501 Harness Circulator 72 1 16 EF03601 Clamp 3600 White 2 8...

Page 30: ...ion LP to Natural 15B245 550001277 Kit Conversion LP to Natural 15B295 550001278 Kit Conversion LP to Natural NATURAL GAS TO LP Model Part No Description 15B045 550001279 Kit Conversion Natural to LP...

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Page 32: ...85 Middle Rd Dunkirk NY 14048...

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