background image

6

5. Crossover Assembly Instructions

For the system to perform properly, it is important that the crossover be assembled correctly. Incorrect assembly
can cause damage to the speaker drivers or your amplifier, so please take time to work carefully and to check
your work as you go.

The crossover boards have a printed pictorial layout on them that includes an outline of the component and a
part label. Please refer to the parts list and schematic for a list of which components go in each location. Match
the component label from the description on the parts list to the label on the PC board.

Note:

 The following photographs are of a “generic” crossover assembly and will not exactly match the look of

your particular system

    Component locations on PC board with labels                       Insert components into PC board, securing with

silicone or hot melt glue

Each component will have two leads that correspond to holes on the PC boards. Put the components into place
with the leads going through their appropriate holes, following the pictorial on the board. Directionality on the
components is not important; either end of each component can go into either hole. It is recommended that
each component be secured to the board with hot-melt or silicone to prevent any possible vibration of compo-
nents. Cable ties are recommended on the inductors to hold them in place more firmly, especially if you are
using silicone.

Summary of Contents for 302-900

Page 1: ...Loudspeaker Kit Assembly Instructions Peerless Morel Mini Monitor Kit 302 900 302 902 302 904 Manual 999 240 January 2004 Parts Express...

Page 2: ...crews 277 030 2 Morel MDT 20 1 1 8 Soft Dome Tweeter 297 630 2 Peerless 850108 5 1 2 Woofer 255 230 4 Jantzen 50 mH 18 ga inductor L1 L2 255 234 2 Jantzen 60 mH 18 ga inductor L3 255 242 2 Jantzen 80...

Page 3: ...be mounted into the cabinet per the instructions below Screw mount port tubes The port can simply be set into place and carefully secured with the included 6 3 4 screws Be careful not to over torque...

Page 4: ...d For example use one piece of foam on the right side wall on the front half of the cabinet Use a second piece on the left wall behind the brace For the top and bottom use one piece of foam on the bot...

Page 5: ...f the driver flange or around the hole in the baffle Either method can be used it is a matter of personal preference Thinning the bead is important to allow the drivers to sit flush in their recesses...

Page 6: ...The following photographs are of a generic crossover assembly and will not exactly match the look of your particular system Component locations on PC board with labels Insert components into PC board...

Page 7: ...der between the two After heating the board and leads for several seconds add solder to the joint to form an effective connec tion A good solder joint will have a conical shape and will not look blobb...

Page 8: ...8 Final assembled 302 900 302 902 302 904 crossover...

Page 9: ...mpletely secured we should still be able to get a good idea of what the overall sound will be like If a driver is not working or the sound is intermittent or distorted please see the troubleshooting s...

Page 10: ...e mounting flange It is best to install the guides with the grills laying flat on a solid surface to minimize the chance of installing the guide askew The female guides are designed to fit into the re...

Page 11: ...ntire speaker is intermittent then check connections between the input terminals and the cross over board If just woofer or tweeter is intermittent check the wires going to the drivers If these are OK...

Reviews: