Peerless/Morel 302-900 Assembly Instructions Manual Download Page 7

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Wire tie inductors in place for additional security

Once all of the components have been secured and have their leads going through the board, we can flip it over
and make the solder connections. On the inductors, make sure that the “silver” tinned section of the lead is what
you are soldering to. Attempting to solder to the copper-colored or red insulated portion of the inductor lead will
result in a failed connection.

To solder effectively, place the soldering iron tip so that it is touching both the component lead and the PC
board. This will allow both portions to heat simultaneously, and will ensure a good flow of solder between the
two. After heating the board and leads for several seconds, add solder to the joint to form an effective connec-
tion. A good solder joint will have a conical shape, and will not look “blobby” or “spherical.”

After all connections are made, the remaining component leads on the rear of the board can be trimmed down
with a pair of side cutters or other electrical cutters.

Rear view of all connections

Trim component leads with cutters

We can now add the connecting wires for the inputs and drivers. Connect the input, output, and tweeter wires to
the respective terminals on the PC board. The wire with the .25" terminals is the input wire. The longer wires will
be for the tweeters and the shorter wires will be for the woofers. Make sure that the positive terminals are
connected to the positive (red) wires in all locations.

Summary of Contents for 302-900

Page 1: ...Loudspeaker Kit Assembly Instructions Peerless Morel Mini Monitor Kit 302 900 302 902 302 904 Manual 999 240 January 2004 Parts Express...

Page 2: ...crews 277 030 2 Morel MDT 20 1 1 8 Soft Dome Tweeter 297 630 2 Peerless 850108 5 1 2 Woofer 255 230 4 Jantzen 50 mH 18 ga inductor L1 L2 255 234 2 Jantzen 60 mH 18 ga inductor L3 255 242 2 Jantzen 80...

Page 3: ...be mounted into the cabinet per the instructions below Screw mount port tubes The port can simply be set into place and carefully secured with the included 6 3 4 screws Be careful not to over torque...

Page 4: ...d For example use one piece of foam on the right side wall on the front half of the cabinet Use a second piece on the left wall behind the brace For the top and bottom use one piece of foam on the bot...

Page 5: ...f the driver flange or around the hole in the baffle Either method can be used it is a matter of personal preference Thinning the bead is important to allow the drivers to sit flush in their recesses...

Page 6: ...The following photographs are of a generic crossover assembly and will not exactly match the look of your particular system Component locations on PC board with labels Insert components into PC board...

Page 7: ...der between the two After heating the board and leads for several seconds add solder to the joint to form an effective connec tion A good solder joint will have a conical shape and will not look blobb...

Page 8: ...8 Final assembled 302 900 302 902 302 904 crossover...

Page 9: ...mpletely secured we should still be able to get a good idea of what the overall sound will be like If a driver is not working or the sound is intermittent or distorted please see the troubleshooting s...

Page 10: ...e mounting flange It is best to install the guides with the grills laying flat on a solid surface to minimize the chance of installing the guide askew The female guides are designed to fit into the re...

Page 11: ...ntire speaker is intermittent then check connections between the input terminals and the cross over board If just woofer or tweeter is intermittent check the wires going to the drivers If these are OK...

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