Pedego conveyor Assembly Instructions & Owner'S Manual Download Page 1

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ASSEMBLY INSTRUCTIONS

& OWNERS MANUAL

Summary of Contents for conveyor

Page 1: ...1 ASSEMBLY INSTRUCTIONS OWNERS MANUAL...

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Page 3: ...Battery Charger LED Indicator Battery Capacity LED Indicator Battery Storage Comfort Control Panel Overview Basic Screen Display Battery Level Indicator Accessing the Settings Menu Comfort Control Pa...

Page 4: ...4 PLEASE NOTE THIS MANUAL IS NOT INTENDED AS A DETAILED SERVICE REPAIR OR MAINTENANCE MANUAL PLEASE SEEK ASSISTANCE FROM A QUALIFIED TECHNICIAN FOR SERVICE REPAIRS OR MAINTENANCE Introduction...

Page 5: ...Brose e bike system the Pedego Conveyor is engineered to provide a design and riding experience that excites The system was designed to be quiet for an undisturbed ride easy to operate with features...

Page 6: ...ponents the bicycle is subjected to wear and high stresses Different materials and components may react to wear or stress fatigue in different ways If the design life of a component has been exceeded...

Page 7: ...7 YOUR INSURANCE POLICIES MAY NOT PROVIDE COVERAGE FOR ACCIDENTS INVOLVING THE USE OF THIS BICYCLE TO DETERMINE IF COVERAGE IS PROVIDED YOU SHOULD CONTACT YOUR INSURANCE COMPANY OR AGENT Warning...

Page 8: ...EGO CONVEYOR COMPONENT DIAGRAM Frame Brakes Drivetrain Wheels Rigid Fork Brose e Bike System 1 1 1 1 1 1 2 2 2 2 2 2 3 3 3 3 3 4 5 3 4 4 5 6 7 5 6 7 Cockpit 1 2 3 4 5 5 6 Pedego Conveyor Component Dia...

Page 9: ...n Belt Gates Belt Drive Cog Pedal Wheels Hub Spokes Rim Valve Tire Rigid Fork Fork legs QR Thru axle Brose e Bike System Comfort Control Panel Battery Drive Unit Belt Drive Ring Crank Arm Speed Sensor...

Page 10: ...er s Manual and Assembly Instructions Battery Charger Pedals Front Disc Brake Rotor Mounting Hardware Front Rear Reflectors Tool Kit Touch Up Paint Pedego Conveyor Keys 36V 13Ah 468 Wh Lithium Ion Bat...

Page 11: ...11 Registration information on next page REGISTER YOUR PEDEGO TO JOIN THE PEDEGO OWNERS GROUP PLEASE REGISTER YOUR PEDEGO AT pedego com register Registration...

Page 12: ...er Battery Serial Number Model Color Size Date of Purchase Dealer s Name Dealer s Phone Dealer s Email YOU MUST REGISTER YOUR PEDEGO WITHIN 30 DAYS OF PURCHASE FOR WARRANTY TO BE VALID Registration PL...

Page 13: ...wrench w 6 mm Allen Bit Diagonal Cutting Pliers Rotor truing fork Park Tool DT 2 Tire pump Assembly Steps Cut packaging straps and or tape carefully remove carton staples and open the top of the box R...

Page 14: ...inal adjustment angle and torque will be set later 4 Remove packaging from the seatpost loosen the seatpost clamp with the hand lever or 4mm Allen key and extend the seatpost from the frame Secure the...

Page 15: ...heel Attach the front fender and headlight to the crown of the fork using a 5 mm Allen key and 10 mm open end or socket wrench The headlight bracket will attach in front of the fork while the fender t...

Page 16: ...emove the transport spacer from the brake caliper Install the front wheel by holding the hub between the fork dropouts and inserting the thru axle into the fork lowers and through the hub then thread...

Page 17: ...ou have the correct pedal the right pedal will not thread into the left crank arm and vice versa Make final adjustments and tuning to the bike by going through each mechanical gear and pulling both br...

Page 18: ...ey 9 10 Nm Steerer Tube Clamp 5mm Allen Key 14 15 Nm Drivetrain Drive Unit Unit Fixing Bolts 13mm Socket 25 30 Nm Drive Unit Cover Cover Fixing Bolts 2 5m Allen Key 0 1 0 3 Nm Drive Ring Spider Lockri...

Page 19: ...Caliper Caliper Fixing Bolts 5mm Allen Key 6 8 Nm Saddle Seatpost Head Rail Clamp 6mm Allen Key 24 25 Nm Seat Tube Collar 4mm Allen Key 6 7 Nm MAX Wheels Front Brake Rotor Fixing Bolts T25 Torx Key 4...

Page 20: ...rivetrain The Pedego Conveyor is equipped with a gear sensor that will momentarily cut off the power to the motor allowing the next gear to engage smoothly Take care to shift while pedaling lightly sh...

Page 21: ...belt tension visit http www gatescarbondrive com gallery tab training Hydraulic Disc Brakes If the brakes pads are rubbing the rotor loosen the caliper fixing bolts pull the brake lever and re tighte...

Page 22: ...justed between the range printed on the tire sidewall but the optimum pressure is between 2 and 2 5 bar or 30 and 36 psi Running higher pressures will improve rolling efficiency and increase battery r...

Page 23: ...k the tightness of stationary and moving parts such as the crank arms and pedals stem bolts axle nuts etc Inspect your braking system both levers and calipers to ensure safety while riding Replace dam...

Page 24: ...se significantly after a short bed in procedure Try to get used to the braking response when riding over various surfaces Position the brake levers so they are easily reached by your index fingers and...

Page 25: ...obstacles Practice braking earlier than you normally would to avoid any collisions In The Event of a Crash Crashes can place a great deal of stress on your bike s material and components Before you c...

Page 26: ...fore you depart Standover Height Standover height is the distance from the ground to the top of the frame where your crotch is when straddling the bicycle It is essential to have at least 1 inch of cl...

Page 27: ...unexpected such as car doors opening or vehicles backing out of driveways Safe Off Road Operation Riding off road requires specialized skills start gradually on beginner trails until you are comfortab...

Page 28: ...with the downtube While holding the battery flush with the downtube turn the key clockwise about 180 degrees or until you feel resistance Remove the key and store it in a safe place 1 2 3 4 5 6 Remov...

Page 29: ...onnected or disconnected from the e bike regardless of the state of charge Always use the supplied Pedego charger when charging the battery When charging the battery while connected to the e bike the...

Page 30: ...the charging plug is connected to the charger port the charger LED indicator will change according to the following table LED State Charging Phase Steady Red Ready to Connect Battery Flashing Orange P...

Page 31: ...or one second 2 Release the button The LEDs will illuminate for 5 seconds indicating the remaining capacity as shown in the table below Operating Procedures Battery Level LED 1 LED 2 LED 3 LED 4 LED 5...

Page 32: ...nths Refer to the table below for storage temperature guidelines The Comfort Control Panel is designed to be intuitive and easily operated while your hands remain safely on the handlebar The buttons c...

Page 33: ...e entry up in Editor mode LEFT Move left to the next page Leave mode and confirm value in Editor mode PUSH Edit the highlighted value in Editor mode RIGHT Move right to the next page Leave mode and co...

Page 34: ...which can be accessed by moving the joystick vertically Operating Procedures MAIN PAGE DISPLAY 1 Current support level 2 Current speed 3 Light status A indicates automatic mode 4 Current remaining bat...

Page 35: ...ll change depending on remaining battery capacity and how much energy is being used TOUR DISTANCE This page displays the distance traveled since the value was last reset TOUR DISTANCE MAXIMUM SPEED Th...

Page 36: ...AXIMUM SPEED This page displays the highest speed reached by the e bike over the entire distance AUTOMATIC LIGHT This page is used to control the automatic light function When activated the lights wil...

Page 37: ...ain page To power off the e bike follow the steps below 1 Press and hold the T4 button for longer than 2 seconds then release The display will turn off Headlight The T5 button with the headlight icon...

Page 38: ...without motor support NONE Electric motor support is not active ECO Efficient support for maximum battery range NORMAL Even support for long distances with long battery range HIGH Powerful support fo...

Page 39: ...electric motor will not provide pedalling support Pushing aid walk mode The pushing aid is useful when walking the bicycle taking the bicycle up a steep incline or when it is carrying a heavy load Th...

Page 40: ...g aid will be deactivated The triangle symbol for the pushing aid will no longer be shown on the main page Riding the bicycle 1 Turn on the power 2 Select your preferred assist mode 3 Assistance will...

Page 41: ...ected from dirt and moisture with a rubber cap The USB port power is activated when the Comfort Control Panel is powered on 1 Open the protective rubber cap for the USB port 2 Connect the USB device t...

Page 42: ...ped 2 As you brake each time the bike should slow down more quickly The brake should feel as if it is capable of a skidding stop but without causing the brake to lock up 3 Repeat this process approxim...

Page 43: ...sists contact your e bike dealer Electrical measurements are incorrect 21 Thermal sensor defective 24 The Internal voltage is outside of the working range Charge the battery pack using the battery cha...

Page 44: ...xchange on the CAN BUS Check the cables and plug connections of all components of the e bike system 70 Force applied to pedal not in valid range Switch off the system completely and then back on using...

Page 45: ...s the warranty transferable A No the warranty applies to the original owner only See the full warranty details below for more information Q What is the range of the Brose e Bike system A Range varies...

Page 46: ...ssories products or ancillary peripheral equipment not furnished or approved by PEDEGO with the Products f defects or damage caused by assembly testing operation maintenance installation service repai...

Page 47: ...Limited Warranty is prohibited What must you do to obtain limited warranty service For Batteries To obtain service under this Limited Warranty you must submit to PEDEGO a Limited Warranty claim that...

Page 48: ...ARTY EQUIPMENT AND SOFTWARE RESTS SOLELY WITH THE USER AND THE DIRECT VENDOR OWNER OR SUPPLIER OF SUCH THIRD PARTY EQUIPMENT AND SOFTWARE Nothing in the Assembly Instructions Owners Manual or Product...

Page 49: ...ration provision also applies to claims against PEDEGO S employees representatives and affiliates if any such claim arises from a Product s sale value condition or performance The original retail purc...

Page 50: ...not consistent with the intended use of the Bike improper storage abnormal exposure to liquid chemicals moisture dampness abrasives sand or dirt neglect or abnormal physical electrical or electromecha...

Page 51: ...ipt or proof of purchase of the Bike showing the original date of purchase the serial number of the Bike and the seller s name and address ii the original sales receipt or proof of purchase of the Qua...

Page 52: ...whether arbitrated or brought in small claims court will not be combined or consolidated with a dispute involving any other person s or entity s product or claim and specifically without limitation of...

Page 53: ...the Bike s serial number the Bike s serial number can be found i on the Bike s box or ii on the Bike stamped into the bottom of the frame below the bottom bracket or 2 calling 800 646 8604 and provid...

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Page 56: ...56 pedego com To find out more visit Follow us online PedegoElectricBikes Pedego PedegoElectricBikes Pedego Part 85003...

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