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A qualified electrician must perform all the 

wiring.

1. GENERAL INFORMATION

1.1. Read this Instruction Manual thoroughly prior to any work. 

Work should be undertaken by qualified persons only.

ATTENTION! 

Important information for installers of  

this equipment!

This equipment is intended for installation by technically 

qualified personnel. Failure to install it in compliance with  

national and local electrical codes, and with motor suppliers  

recommendations, may result in electrical shock or fire hazard, 

unsatisfactory performance, and equipment failure. Installation 

information is available from pump manufacturers and directly 

from motor suppliers. Retain this information sheet with the 

equipment for future reference.

WARNING

Serious or fatal electrical shock may result from failure to  

connect the motor, control enclosures, metal plumbing, and all 

other metal near the motor or cable, to the power supply ground 

terminal using wire no smaller than motor cable wires. To reduce 

risk of electrical shock, disconnect power before working on or 

around the water system.

1. LOCATION

The pump should be installed in a dry, accessible place not  

subject to freezing temperatures. If installed in a pump pit or 

other location subject to dampness, proper ventilation must be 

provided to avoid moisture damage to the electrical equipment.

2. PIPING

Galvanized steel or plastic pipe is recommended. If copper or 

other dis-similar metal piping is used, a di-electric union or  

bushing is recommended where the piping is connected to the 

pump body. The pipe used should be cleaned and free of scale.

Ream ends of pipe to remove burrs. Check threads to see that 

they are clean and not damaged. Horizontal runs of suction 

pipe must slope upwards from the well to the pump to avoid air  

pockets in the line which will make it difficult, if not impossible, to 

prime the pump. The recommended slope is one inch in ten feet.

If pump must be offset an appreciable distance from the well, 

the size of horizontal pipe should be increased to reduce  

friction losses.

If using di-electric bushing, hand start bushing into female end of 

pump housing (or other female connection) first. Use a six-sided 

socket to tighten the bushing.

The bushing should be fully inserted into the female 

 

connection. After the male end of the bushing is fully installed, hand 

start pipe (or other male connection) into the female end of the  

bushing. Failure to follow these guidelines may damage the bushing.  

Caution should be taken to not cross-thread the bushing.

3. FLUSHING

If the pump discharge line is connected to pressure tank or 

house service, disconnect it and flush and clean the system by  

* Time delay fuses and circuit breakers (Single Phase).

For distances of 100 feet and over from meter to motor, larger 

wire than shown may be required.

5. MOTORS

Motors are equipped with sealed ball bearings and require little 

attention.

If motor repeatedly stops, cools off, and starts again, the cause 

or trouble must be located and corrected. Do not cover motor 

with canvas or other material that may interfere with proper air 

circulation and cause over-heating.

6. PRESSURE SWITCH

The pressure switch is set at the factory to start the pump at 

30 PSI and stop it at 50 PSI. In the event a change is necessary,  

remove the switch cover and adjust either the operating 

 

pressure or differential between start and stop (if available) by 

turning screws, marked on switch, in the direction required.

Wiring directions are given on the pressure switch may 

 

damage the bushing. Caution should be taken to not 

 

cross-thread the bushing.

CAUTION

!

temporarily wasting the water outdoors or to drain. The pump 

should be operated until the water runs clear, without sand, mud 

or rust.

This procedure will eliminate the danger of pumping dirty water 

into the pressure tank and home appliances. When water runs 

clear, re-connect discharge line to tank and service.

4. WIRING (Use copper conductors only)

Be certain that wire and fuses of correct size are installed. Be 

certain the phase, voltage, and cycles of the supply circuit are 

the same as that shown on the motor name plate.

It is strongly recommended that a separate electric line, well  

protected against fire, be run from electrical service to the pump, 

with a fused switch box at the pump.

In the event of fire, this precaution will permit continuous  

operation of your pumping system. For added safety, the pump 

and motor should be properly grounded to the well casing or to a 

separate ground rod driven eight feet into the ground.

NOTE: For proper fuse, circuit breaker and wire sizes in your 

area, follow local codes. Otherwise:

Wire Gage and Standard Fuse Sizes

MOTOR 

SIZE

WIRE SIZE

*FUSETRON

*CIRCUIT BRKR

115 V

230 V

115 V

230 V

115 V

230 V

1/2 HP

12

12

20 amp 15 amp 20 amp 15 amp

3/4 HP

10

12

25 amp 15 amp 30 amp 15 amp

1 HP

8

12

30 amp 20 amp 35 amp 20 amp

1 1/2 HP

6

10

35 amp 25 amp 40 amp 20 amp

Summary of Contents for Iron Jet IRONJ 05

Page 1: ...ee Chart 1 for specific information Always disconnect the power source before installing or servicing the pump This motors come with an automatic thermal overload protection this feature may allow an overheated pump to restart suddenly Water and electricity can be dangerous if certain precautions are not adhered to This pump is designed to operate in a safe way in a water environment however impro...

Page 2: ... other male connection into the female end of the bushing Failuretofollowtheseguidelinesmaydamagethebushing Caution should be taken to not cross thread the bushing 3 FLUSHING If the pump discharge line is connected to pressure tank or house service disconnect it and flush and clean the system by Time delay fuses and circuit breakers Single Phase For distances of 100 feet and over from meter to mot...

Page 3: ... pump discharge to pressure tank and pressure tank to house plumbing 7 After piping is completed and motor is properly wired remove the priming plug on top of pump and fill pump with clean water Allow time for air in the system to escape and refill pump if necessary before replacing the priming plug Start motor and the unit should operate If it does not it may be necessary to reprime 8 When unit h...

Page 4: ...5 16 6 8 3 IRON J 15 1 5 115V 230V 1 1 60 21 10 5 Unscrew and remove the cover Check the voltage set from factory If you want to power the pump with 115 V rotate the plug to 115 V Close the cover If you want to power the pump with 230 V rotate the plug to 230 V 1 4 5 2 3 Unscrew and remove the cover Remove the Voltage plug Install the Voltage Plug aligning the arrow with the voltage needed Choose ...

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