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Peak 211SAC, Installation And Service Manual, Page: 2 / 46

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CONTENTS

Product Features and Specifications ...................................................1

Installation Requirement ..................................................................3

Steps of Installation ........................................................................5

Exploded View ...............................................................................28

Test Run .......................................................................................38

Operation Instruction ......................................................................40

Maintenance ..................................................................................41

Trouble Shooting ............................................................................42

Lift Disposal ...................................................................................42

Summary of Contents for 211SAC

Page 1: ...TWO POST LIFT Model 211SAC Original ...

Page 2: ...ONTENTS Product Features and Specifications 1 Installation Requirement 3 Steps of Installation 5 Exploded View 28 Test Run 38 Operation Instruction 40 Maintenance 41 Trouble Shooting 42 Lift Disposal 42 ...

Page 3: ... in cylinder Self lubricating UHMW Polyethylene sliders and bronze bush Single point safety release with dual safety design Clear floor design provide unobstructed floor use Overhead safety shut off device prevents vehicle damage MODEL 211SAC SPECIFICATIONS Model Style Lifting Capacity Lifting Time Lifting Height Overall Height Overall Width Minimum Pad Height Motor 211SAC Clear floor Direct drive...

Page 4: ...2 Arm Swings View Fig 2 Attention Please make sure place the arms in correct position before car drive in Fig 3 2495mm 3542mm ...

Page 5: ...LS REQUIRED Rotary Hammer Drill Φ19 Hammer Level Bar English Spanner 12 Ratchet Spanner With Socket 28 Wrench set Carpenter s Chalk Screw Sets Tape Measure 7 5m Pliers Socket Head Wrench 3 5 8 Lock Wrench 10 13 14 15 17 19 24 27 30 Fig 4 ...

Page 6: ...ure to do so may result in lift and or vehicle falling 1 Concrete must be thickness 120mm minimum and without reinforcing steel bars and must be completely dry before lift installation 2 Concrete must be in good condition and must be of test strength 3 000psi 210kg cm minimum 3 Floors must be level with no cracks or holes E POWER SUPPLY The electrical source must be 2 2kw minimum The source cable ...

Page 7: ...chalk line to establish installation layout of base plate See Fig 7 C Check the parts before assembly 1 Packaged lift and hydraulic power unit See Fig 8 2 Move the lift aside with a fork lift or hoist and open the outer packing carefully and remove aside the top connecting assy and parts box See Fig 9 Shipment Parts list Outer column Parts box Fig 8 Fig 9 Chalk Line 3542 mm Fig 7 ...

Page 8: ...ower column with a fork lift or hoist take down the package stand then take off the lower outer column take out the parts in the inner column See Fig 11 5 Move aside the parts and check the parts according to the shipment parts list Open the carton of parts and check the parts according to parts box list See Fig 12 Fig 13 Fig 10 Fig 11 Lifting up the machine by A fork lift Disassemble the package ...

Page 9: ...k the parts of the parts bag 1 according to parts bag list See Fig 14 7 Check the parts of the parts bag 2 according to parts bag list See Fig 15 Fig 14 Fig 15 Shipment parts list Fig 12 Pars box 115 Fig 13 102 ...

Page 10: ...8 D Install parts of extension columns See Fig 16 Fig 16 24 26 20 42 25 37 41 ...

Page 11: ...ting the extended straight fitting and 90 fitting and then install the cylinder in the carriages See Fig 17 Fig 17 Powerside column Offside column The fitting of the cylinder toward the hole of the column Wind enough White bobbin Insert the installed cylinder into Column 1 66 52 95 96 94 68 ...

Page 12: ... to the ceiling height and connecting the inner and extension columns For 211SAC installation When the ceiling height is over 4450mm use high setting When the ceiling height is between 4000 4450mm use low setting It is not allowable to install when the ceiling height is less than 4000mm 1 High setting installation the lower hole of extension column is connected with inner column see Fig 18 2 Low s...

Page 13: ... Check the columns plumpness with level bar and adjusting with the shims if the columns are not vertical Do not tighten the anchor bolts See Fig 20 Note Minimum embedment of Anchors is 110mm Drilling Cleaning Bolting 110mm Width between columns 2850mm Overall width 3542mm Adjusting with the shims 56 10 55 Fig 20 ...

Page 14: ...help of the hook of top beam put one side of top beam on top of the extension column and connecting the top beam to extension column by bolts tighten the bolts See Fig 21 Fig 21 Hook on the extension columns Tighten the bolts 23 22 21 27 1 ...

Page 15: ... 27 28 23 22 21 1 52 2 Assemble overhead top beam tighten the columns anchor bolts See Fig 22 Fig 22 Tighten the anchor bolts with ratchet spanner with socket Torque of tighten the anchor bolts is 150 N m ...

Page 16: ...switch cable wiring diagram Connect the brown wire to the terminal 12 on limit switch and terminal 4 on control button Connect the blue wire to terminal 11 on limit switch and terminal A1 on AC contactor of power unit Connect the yellow and green wire to the earth wire terminal on limit switch and the earth wire terminal of power unit 58 60 22 21 105 103 104 23 1 52 Limit switch control bar 102 61...

Page 17: ...nstall safety device See Fig 24 Fig 25 Fig 24 Power side safety device Fig 25 Offside safety device 12 13 14 15 16 17 1 8 7 9 10 22 11 6 70 24 18 19 12 13 14 45 44 17 52 19 18 40 50 24 51 43 70 24 47 46 48 49 ...

Page 18: ...16 K Raise the carriages up by hand and make them be locked at the same level See Fig 26 Fig 26 ...

Page 19: ...ake out the carriages plastic cover cable pass through from the bottom of the carriages and be pulled out from the open of carriages then screw the two cable nuts See Fig 27 Cable connecting direction Cable connecting direction Fig 27 Screw the two cable nuts ...

Page 20: ...18 1 2 Connecting cable for high setting See Fig 28 Cable 1 Cable 2 Cable 1 High setting Fig 28 ...

Page 21: ...19 2 Low setting cable connection See Fig 29 Note Cable should go inside of the carriage Low Setting Cable 1 Cable 2 Cable 2 Fig 29 108 107 ...

Page 22: ...20 M Install power unit See Fig 30 Fig 30 ...

Page 23: ...se connection See Fig 31 112 49 112 48 111 110 Fig 31 Oil hose connected with 90 fitting Oil hose connected with 90 fitting Oil hose and wire pass through the support bracket Oil hose pass through the cable clamp on top beam Oil Hose connecting at high setting 110 111 112 112 113 96 94 95 ...

Page 24: ... device to power side safety device pass through the top beam See Fig 32 Safety cable connected with the power side safety device Install safety cable from offside safety device Safety cable pass through small pulley bracket Fig 32 Safety cable 97 108 107 109 109 107 ...

Page 25: ...screw P Install wire protective cover See Fig 33 Fig 33 Install wire protective cover for fixing the oil hose and protecting plastic hose 1 Tighten the cup head screw M6 40 2 Install wire protective cover and tighten the screw 24 30 98 87B 64 ...

Page 26: ...g 35 3 Adjust moon gear as direction of arrow See Fig 36 4 Adjust moon gear and arm lock to make it to be meshed then tighten the socket bolts of arm lock See Fig 37 Fig 34 Fig 35 use the 8 socket head wrench to loosen the socket bolt Fig 36 Locking the bolts after the moon gear and arm lock engaged well Fig 37 Loosen the Socket Bolt Snap Ring Tighten the bolt Adjusting Moon gear Install lifting a...

Page 27: ...necting the two motor wires to T1 T2 terminals of AC contactor 3 Connecting terminal A2 to terminal L2 of AC contactor 4 Connecting the limit switch Removing the wire of connecting terminal 4 of control button and A1 of AC contactor firstly See Fig 39 then connecting wire12 brown wire of limit switch with terminal 4 of control button and connecting wire 11 blue wire with terminals A1 of AC contact...

Page 28: ...26 Three phase motor 1 Circuit diagram See Fig 41 Fig 41 L1 3 A1 4 N Motor Line 3 L 11 12 4 Fig 40 Fig 39 Remove this line before connecting the limit switch ...

Page 29: ... b Wire 12 brown wire of limit switch connected with terminal 4 of control button Wire 11 blue wire connected with terminal A1 of AC contactor Earth wire yellow and green wire of limit switch connected with the terminal earth wire of the motor C Terminal 3 of control button connected with terminal L1 of AC contactor Fig 42 ...

Page 30: ...28 IV EXPLODED VIEW Model 211SAC Fig 43 ...

Page 31: ...6 Washer 35 23 10206023 Self locking Nut 34 24 10420045 Washer 38 25 1061K074 Protected Ring 2 26 10420018 Self locking Nut 9 27 11217169 Top Beam Right 1 28 11217170 Top Beam Left 1 29 11420044 Pin Limit Plate 2 30 10209149 Lock Washer 12 31 10420138 Socket Bolt 4 32 11217019 Top Pulley 4 33 10217020 Bronze Bush for Pulley 6 34 11217021 Top Pulley Spacer 4 35 11217022 Pin for Top Pulley 2 36 1121...

Page 32: ...206110 Cup Head Bolt M6 35 6 10206079 Cup Head Bolt M6 40 10 65 11217880 Wire Protective cover L 1320 1 11217895 Wire Protective cover L 1320 1 66 10217056 Cylinder φ50 1727 2 67 10217188 Slide Block 8 68 11217476 Carriage 2 69 11217054 Carriage Plastic Cover 2 70 10209009 Cup Head Bolt 8 71 10217053 Protective Rubber 2 72 10209019 Screw 12 73 10217332 Lifting Arm assy rear 2 74 11217046 Arm Lock ...

Page 33: ...00 10209152 Ties 5 101 10217145 Retainer 3 102 10217500B Parts Box 1 103 10206011 Cup Head Bolt 2 104 10206013 Limit Switch for Control Bar 1 105 11206042 Control lever retaining block 2 106 10209009 Cup Head Bolt 8 107 10209066 Hex Nut 8 108 10217446 Cable φ9 52 11230mm 2 109 10420029 Washer φ16 4 110 10211016 T Fitting 1 111 10217450 Oil hose 5 16 4530mm 1 112 10217449 Oil hose 5 16 5520mm 2 113...

Page 34: ...9244 Middle arm Front 1 7 10201149 Cup Head Bolt 2 8 11217334 Inner Arm Front 1 4 3 Lifting arm assy Front right 10217319 exploded view No Part Description QTY 1 10206048 Socket bolt 3 2 10209039 Lock washer 3 3 10209022 Washer 3 4 11206049 Moon gear 1 5 11217322 Left Outer arm Front 1 6 11209244 Middle arm Front 2 7 10201149 Cup Head Bolt 2 8 11217334 Inner Arm Front 2 1 2 3 4 5 6 7 8 Fig 45 5 4 ...

Page 35: ...0 Bleeding Plug 2 66 3 10209071 Support Ring 2 66 4 10209072 Y Ring 2 66 5 10209073 O Ring 2 66 6 11209074 Piston 2 66 7 10209075 O Ring 4 66 8 11217076 Piston Rod 2 66 9 11209077 Fitting for Piston Rod 2 66 10 10209078 Dust Ring 2 66 11 11209079 Head Cap 2 66 12 10209080 O Ring 2 66 13 11209081A Bore Weldment 2 Fig 47 ...

Page 36: ...34 4 5 POWER UNIT EXPLODED VIEW 81513003 81513004 220V 50Hz Single Phase 380V 50Hz Three phase Fig 48 ...

Page 37: ...5 81400365 O ring 1 16 10209152 Ties 1 17 85090167 Magnet 1 18 81400290 Filter 1 19 81400413 Steel Motor 1 20 10420070 Push button 1 21 41030055 AC connector 1 22 81400528 Motor terminal box cover 1 23 71111171 AMGO power unit label 1 24 81400560 Throttle valve 1 25 81400266 Relief valve 1 26 81400284 Inner hex iron plug 1 27 10720118 Hair pin 1 28 81400451 Release valve handle 1 29 10209020 Plast...

Page 38: ... 14 10209152 Ties 1 15 85090167 Magnet 1 16 81400290 Filter 1 17 81400309 Motor 1 18 81400348 AC connector 1 19 10420148 Cup head bolt 2 20 81400481 Motor Terminal Box cover 1 21 10420070 Push Button 1 22 81400560 Throttle valve 1 23 81400266 Relief Valve 1 24 81400284 Iron plug 1 25 81400452 Pin 1 26 81400451 Release Valve Handle 1 27 10209020 Plastic Ball 1 28 81400421 Release Valve Nut 1 29 814...

Page 39: ...37 4 6 Illustration of hydraulic valve for power unit Fig 49 Check valve Oil outlet Oil return port Release valve Handle for relief valve Relief valve Throttle valve ...

Page 40: ...nuts Make sure the safety device can always be worked properly 3 Bleeding air This hydraulic system is designed to bleeding air by loosing the bleeding plug Lifting the carriages to about 1 meter height and loose the bleeding plug the air would be bled automatically then tighten the plug after bleeding the lift would work stably and smoothly otherwise repeat bleeding See Fig 51 4 Adjust the lower ...

Page 41: ...lower synchronously the safety device can lock and release synchronously And then test run the lift to the top completely If there are anything improper repeat the above adjustment NOTE It may be vibrated when lifting at start lifting it with load for several times the air would be bled and the vibration would be disappeared automatically Hydraulic Schematic Diagram Fig 53 ...

Page 42: ... Push button UP until the lift pads contact underside of vehicle totally Recheck to make sure vehicle is secure 8 Continue to raise the lift slowly to the desired working height ensuring the balance of vehicle 9 Push lowering handle to lower lift onto the nearest safety The vehicle is ready to repair To lower vehicle 1 Be sure clear of around and under the lift only leaving operator in lift area 2...

Page 43: ...evel lifting 3 Check columns for plumbness 4 Check Rubber Pads and replace as necessary 5 Check Safety device and make sure proper condition Oil cylinder maintenance In order to extend the service life of the oil cylinder please operate according to the following requirements 1 Recommend to use N46 anti wear hydraulic oil 2 The hydraulic oil of the lifts should be replaced regularly during using R...

Page 44: ...place 4 Repair or replace 5 Fill tank Lift does not stay up 1 Release valve out of work 2 Relief valve or check Valve leakage 3 Cylinder or fittings leaks Repair or replace Lift raises slowly 1 Oil line is jammed 2 Motor running on low voltage 3 Oil mixed with air 4 Gear Pump leaks 5 Overload lifting 1 Clean the oil line 2 Check electrical system 3 Fill tank 4 Replace pump 5 Check load Lift cannot...

Page 45: ...43 ...

Page 46: ...44 Date 2021 01 Manual No 72221707 ...

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