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Service Indication

The Genius 3030 & 3031 will notify the user of the service interval for the internal 

compressors.  The Generators have the following Service Indication Stages:-

Stage 1

Once either compressor requires a service the LED indicator (yellow) on the front of the 

Generator will illuminate. 
This is to make the user aware that a service of the Generator is due and should be planned at 

the earliest convenience. The Generator will continue to operate as normal with the LED on. 

Stage 2

If the service is not completed the Generator will continue to run. After 2 weeks, the service 

LED indicator (yellow) will start to flash.
This is to make the user aware that the service of the Generator is now overdue and must be 
completed immediately to ensure the continuous trouble free operation of the Generator.

Service Indication Reset

Once the service has been completed the Service Indication LED can be reset in the 

main control PLC. This will be performed by the Peak Service Engineer or trained service 

representative that completes the service operation.

High Duty Indication

The Genius 3030 & 3031 have a ‘HIGH DUTY’ indicator on the front panel. This indicator 

monitors the running condition of the internal compressors and illuminates when they have 

been operating continually for a period of 8 hours.
There are a number of extreme conditions that can affect the duty cycling of the 

compressors inside the generator. These extremes include very high ambient temperatures, 

low supply voltages, a very high flow requirement and locations of high altitude. Any one 

of these or a combination of a number of these extremes can be evident in a customer site.
While the generator is designed to operate fully in these conditions it should be noted that 

the effect of these extremes can force the compressors to run continually. The compressors 

are fully capable of running continually with no detrimental effect, however users may find 

the generator reaches its service interval quicker.

High Duty Indication Reset

If the compressors have been operating continually for a period of 8 hours the indicator 

light will be illuminated. Once the compressors return to a cycling mode the indicator 

light will automatically switch off. There is no manual intervention required.

Indication of Fault

In most installations the ‘HIGH DUTY’ indicator will never be illuminated. If your Genius 

3030/3031 Generator has been operating for a significant period of time, then suddenly 

develops a ‘HIGH DUTY’ indication with no apparent change in environmental conditions 

or flow requirements, it may be indicative of a problem with the system such as an external 

leak or imminent compressor failure.

If this is the case you should contact Peak Scientific or your service provider.

It should be noted that the Generator will continue to operate so long as it can maintain 

pressure during this indication.

Summary of Contents for Genius 3030

Page 1: ...Genius3030 3031 User Manual Rev 4 RSID 128 PN UM 0005 16 11 21 Genius 3030 3031 User Manual...

Page 2: ...30 12 Technical Specification 13 Genius 3031 13 Unpacking 14 Fittings Kit Contents 15 Installation 16 Generator Environment 16 Generator Overview 17 3030 3031 General Dimensions 17 3030 18 3031 18 Ele...

Page 3: ...end users and has been written as a reference document where you can skip to the relevant information Users can refer to the contents page to find the relevant information Please review each of the f...

Page 4: ...r minimum disruption Cool Minimal heat build up in the lab Intelligent High duty service indicator Mobile Flexibility to position the generator where required Simple installation Generator designed as...

Page 5: ...upply to the generator must comply with ISO 8573 1 2010 Class 1 2 1 at all times d your air compressor dryer filtration and oil removal systems must be deemed suitable for use by Peak or a Peak Partne...

Page 6: ...nd conditions outlined in this warranty state ment in any respect or to create any additional obligations or liabilities for any party involved 6 This warranty statement supersedes any and all prior w...

Page 7: ...ted conditions are fully understood or met A CAUTION notice denotes a hazard It calls attention to an operating procedure process or similar which if not correctly performed or adhered to could cause...

Page 8: ...EU EN 61010 1 2010 Safety Requirements for Electrical Equipment for Measurement Control and Laboratory Use Electromagnetic Compatibility Directive 2014 30 EU EN 61326 1 2013 Electrical Equipment for M...

Page 9: ...quipment Safety Regulations 2016 SI 2016 1101 as amended BS61010 1 2010 Safety Requirements for Electrical Equipment for Measurement Control and Laboratory Use The Electromagnetic Compatibility Regula...

Page 10: ...Guidance Notes PDF produced by the Department for Business Innovation and skills for the UK and here for Europe All PEAK products that are subject to the WEEE directive are compliant with the WEEE mar...

Page 11: ...e certified to the current in force revision of the following standards in order to cover both Canadian and United States requirements for Safety Requirements for Electrical Equipment for Measurement...

Page 12: ...4 L min 7 6 Bar 0 85 cfm 110 psi Exhaust Maximum Flow Rate 2 x 8 L min 4 2 Bar 0 28 cfm 60 psi Start up time 1 Hour Particles 0 01 m Phthalates NONE Suspended Liquids NONE Gas Outlets 6 x BSPP Drain O...

Page 13: ...L min 7 6 bar 0 92 CFM 110 psi Exhaust Maximum Flow Rate 25 L min 4 8 bar 0 88 CFM 70 psi Start up time 1 Hour Particles 0 01 m Phthalates NONE Suspended Liquids NONE Gas Outlets 3 x BSPP Drain Outle...

Page 14: ...e Peak Partner from where the unit was purchased Follow the unpacking instructions posted on the side of the crate It will require two people to remove the unit from the shipping crate and to manoeuvr...

Page 15: ...are as follows 1 Teflon Tubing x 12m 2 6mm PE Tubing x 3m 3 Compression Fitting x 6 4 6mm Push Fit Fitting x 2 5 UK Mains Power Cable x 1 6 EU Mains Power Cable x 1 7 US Mains Power Cable 230v x 1 8...

Page 16: ...s affected by ambient conditions Note should also be taken to the proximity of Air Conditioning outlets These can sometimes give rise to pockets of air with high relative humidity Operation of the uni...

Page 17: ...nerator Overview 3030 3031 General Dimensions The generator must always be placed on a flat level surface Failure to do so will affect the performance of the generator WARNING 600 mm 23 6 850 mm 33 5...

Page 18: ...Page 18 3030 3031 Gas Outlets Drain Outlet Power Inlet Gas Outlets Drain Outlet Power Inlet...

Page 19: ...lassified as SAFETY CLASS 1 THIS UNIT MUST BE EARTHED Before connecting the unit to the mains supply please check the information on the serial plate The mains supply must be of the stated AC voltage...

Page 20: ...ll the internal pipe work and storage tanks will have been purged with nitrogen dry air Once purged and the tubes can be connected at the rear of the unit The generator should be allowed to run for 1...

Page 21: ...ssor cycle will be shorter If the application demand is lower than the maximum gas flow then the duty on the compressors will decrease the rest period in the compressor cycle will be longer If the Gen...

Page 22: ...e application can lead to a reduction in efficiency Tubing Lengths The diameter of the tubing which will be connected to the gas outlet is important and is determined by the length of tubing required...

Page 23: ...Element 4 x 2nd Stage Coalescing Filter Element 2 x RAC Filter Element 1 x Inlet Filter Element 3 x 3 2 Valve 8 x 2 2 Valve 7 x Plug In Relay 4 x Comp Service Kit 08 9432 or 08 9433 1 Compressor Assem...

Page 24: ...me conditions that can affect the duty cycling of the compressors inside the generator These extremes include very high ambient temperatures low supply voltages a very high flow requirement and locati...

Page 25: ...to install and setup your generator IQ OQ Certified assurance for applications requiring documented qualification Complete plan Swift response by a Peak Service Engineer within 72 hours planned preve...

Page 26: ...e cloth prior to use Cleaning should only be undertaken with the power switched off and the power cord removed from the rear of the generator Under no circumstances should any solvents or abrasive cle...

Page 27: ...ressure gauges are showing normal pressure Contact your service provider The mass spec is reporting low pressure Contact your service provider Yellow SERVICE LED on front panel is on constantly A comp...

Page 28: ...ic com For generators that remain unregistered after 1 month from the shipment date the warranty will be considered active from the date of factory dispatch Complete Plan only Go Online or Complete an...

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Page 32: ...leading rapid response service to our customers With Peak Protected your laboratory s productivity becomes our top priority To discuss Peak Protected generator cover and payment options speak to your...

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