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Owner s Manual

GG7500N Series Gasoline Generators

Do Not Return To Store

866 797 2738

Read carefully before attempting to assemble, install, operate or maintain the product described. Protect
yourself and others by observing all safety information. Failure to comply with the user , s manual
could result in personal injury and/or property damage! retain the user ,s manual for future

reference.call toll free number 866 797 2738 for parts and service.

Distributed by

Fullerton, CA 92833

One year or 60 hours Limited Warranty (see page23)

For customer service or warranty information call toll free

DISCLAIMER: All pictures may not be identical to product inside box.

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Summary of Contents for GG7500N Series

Page 1: ...safety information Failure to comply with the user s manual could result in personal injury and or property damage retain the user s manual for future reference call toll free number 866 797 2738 for parts and service Distributed by Fullerton CA 92833 One year or 60 hours Limited Warranty see page23 For customer service or warranty information call toll free DISCLAIMER All pictures may not be iden...

Page 2: ......

Page 3: ...lessly Observe them DANGER Failure to obey a safety warning will result in serious personal injuries or deaths WARNING Failure to obey a safety warning can result in serious personal injuries or deaths CAUTION Failure to obey a safety warning may result in minor or moderate injuries carefully CAUTION Never remove the caution symbols Failure to follow all instructions may cause damage to your engin...

Page 4: ...AD ASSY 13 3 CAMSHAFT ASSY 13 4 CRANKSHAFT ASSY 13 5 CRANKSHAFT ASSY PISTON 13 6 CENTRIFUGAL TIMING IMPLEMENT ASSY 13 7 INFLAME ASSY 13 8 STARTER ASSY 13 9 ENGINE SPROCKET COVER 13 10 CARBURETOR ASSY 13 11 AIR CLEANER ASSY 13 12 CHOKE ROD ASSY 13 13 GENERATOR 13 14 GAS TANK ASSY 13 15 PANEL ASSY 13 16 MUFFLER ASSY 13 17 MOTOR SHIELD ASSY 13 18 FRAME ASSY 13 19 ACCESSORIES 13 20 EXHALATION SYS 14 P...

Page 5: ...Connect ground to earth before operating Connect ground to earth before operating Using a generator indoors CAN KILL YOU IN MINUTES Generator exhaust contains carbon monoxide This is a poison you cannot see or smell Only use OUTSIDE and far away from windows doors and vents NEVER use inside a home or garage EVEN IF doors and windows are open ...

Page 6: ...F THE WORKING PARTS OF THE GENERATOR GET WET IT WILL CAUSE THE GENERATOR TO FAIL EXCESSIVE MOISTURE DAMAGES THE ROTOR AND STATOR OF THE GENERATOR CAUTION HARD WIRING THIS GENERATOR TO A BUILDING S POWER SYSTEM IS NOT ADVISABLE 1 2 GENERATOR SAFETY 2 WARNING User assumes all risks to his person or property for failure to heed these warnings ...

Page 7: ...TIFICATION 1 FUEL TANK CAP 2 FUEL TANK 3 FUEL GAUGE 4 ENGINE SWITCH 5 DC PROTECTOR 6 DC TERMINALS 7 HOUR METER 8 VOLTMETER 9 CIRCUIT BREAKER 10 HANDRAIL 11 DOUBLE SOCKET 12 FORE POLE SOCKET 13 GROUND TERMINAL 14 OIL FILLER CAP 15 WHEEL 16 RECOIL STARTER 17 FUEL VALVE 18 AIR CLEANER 19 CHOKE ROD 20 FRAME 21 FRAME COVER 22 CHECK VALVE 17 18 19 20 21 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 22 ...

Page 8: ...Warranty and Service Questions Missing or Damaged parts Call 866 797 2738 3 PRE OPERATION CHECK 4 WARNING ...

Page 9: ...on 3 If it is dirty remove and clean the element 1 Wash in solvent 2 Squeeze 3 Soak oil 4 Squeeze dry 4 Reinstall the air cleaner element and secure the coverby setting the cover spring 4 STARTING THE ENGINE 1 Disconnect any load from the AC receptacle 2 Turn the fuelvalve to the ON position 3 Pull the choke rodout to the CLOSED position Check the air cleaner element tobe sure it is clean 4 Turn t...

Page 10: ... your generator Warning Do not allow the starter grip to snap back against the engine Return it gently 6 Push the choke rod to the OPEN position as the engine warms up To keep the generator always in top mechanical and electrical condition observe the following WARNING TYPE WATTAGE STARTING RATED TYPICALAPPARATUS EXAMPLE APPARATUS STARTING RATED Incandescent lamp Incandescent lamp 100W 100VA W 100...

Page 11: ...wing higher current when starting 1 Start the engine 2 Make sure that the needle on the voltmeter indicates the voltage 3 Plug in the appliance Note a Over current will automatically turn off the AC breaker When that is turned off the generator shall be restarted with load reduced a few minutes thereafter B Generally 5 10 variance of voltage output is allowed AC APPLICATION 7 ON OFF ...

Page 12: ...t breaker push button comes out If this happens Check the short circuit or counter connection and wait a few minutes before pushing the circuit protector NOTE 3 Stop the engine then disconnect the charging cables in the reverse order of connection 1 Turn off all electrical appliances 6 STOPPING THE ENGINE 2 Turn the engine switch to the OFF position 3 Disconnect the electrical appliance 4 Turn the...

Page 13: ... ENGINE OIL CAPACITY 37 2oz 1 1 Liter 6 Install the oil filler cap Recommended oil 4 stroke motor oil service classification SJ SL SG or SAE10W 30 for general temperature 7 MAINTENANCE 1 These items shoule be serviced by a dealer 2 Every 3 years Check Change Clean Check Readjust First month or Every 3 months or Every 6 months or Every year or SEE page P 3 P 9 P 3 P 3 P 9 P 9 Engine oil Air cleaner...

Page 14: ...he fuel valve drain the fuel from the fuel tank 2 Drain the fuel from the carburetor 3 Remove the oil filler cap and drain plug to drain the oil 4 Tighten the oil drain plug and fill the engine with new oil to the filler neck 5 Pull the starter grip carefully until resistance is felt 6 Store the generator in a clean area 1 Turn the fuel valve to the OFF position and remove the se diment cup and fi...

Page 15: ...ug 5 Check spark 9 2 NO ELECTRICITY Check AC circuit breaker 11 ON OFF 9 3 LIGHTS FLICKERING 1 Check for loose connections 2 Check for loose brushes and clean commutator 3 Check for proper load A certain amount of flashing is normal with a light to moderate load 4 Check and adjust idle speed control screw 1 4 1 2 turn counter clockwise 5 Check and clean carburetor Idle speed control screw ...

Page 16: ...R BL G W B BL BL C G Y R G W G W G B B G W G W Y G W Y DC PROTECTER DC WINDING MAIN WINDING R W G BL B BR VOLT METER CIRCUIT BREAKER CIRCUIT BREAKER AC OUT DIODE DIODE Y RED WHITE GREEN BLACK BLUE BROWN YELLOW SPARK PLUG IGNITION COIL SOLENOID VALVE OIL LEVEL SWITCH OIL ALERT UNIT ENGINE SWITCH GROUND TERMINAL DC OUT BL FIELD WINDING EXCITER WINDING BL AVR Gr Gr R Br Gr BL W R NOTE This engine is ...

Page 17: ... Rated current A Rated power kW Surge power kW Power factor cos DC rated voltage V DC rated current A Safety device Engine Type Displacement CC Start mode Operation time hr lgnition system Fuel type Oil type 27 16 21 26 22 05 690 540 560mm 156 5 71kg GG7500N Single phase AVR 120 240 60 50 25 6 0 7 5 1 0 12 10 N F B JF182FPH 2 Air cppled single cylinder 4 stroke engine 338 Recoil start 9 TCI Unlead...

Page 18: ...J182QDP 01 08 GB5787 86 QJ182QDP 01 03 QJ182QDP 01 02 Buse locating SPACER drain BOLT drain DOWEL PIN BOLT M6 12 Sensor Assy Fuel level NUT COVER CRANKCASE SEAL WASHER PLUG ADD OIL BOLT M8 40 OIL SEAL 52 34 8 OIL LEVEL STICK SPACER CRANKCASE Bearing6202 15 35 11 Bearing6207 35 72 17 Pin ELECTRONIC SWITCH CLIP Cord SEAL GASKET rubber BOLT M6 25 OIL SEAL CRANKCASE ASSY 2 2 2 2 4 1 1 1 2 1 7 2 1 1 2 ...

Page 19: ...DP 02 01 03 QJ182QDP 02 01 04 QJ182QDP 02 01 04 GB T6177 2000 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Cylinder Head Assy Bolt Cylinder Head Cover Assy Spacer Seal Clamp Bolt Spacer Assy Bolt Intake Pipe Cowling Bolt M6 12 Spacer Intake Pipe Spark Plug NGK BPR6ES Washer Canal Intake Valve Canal Exhaust Valve Ring Exhaust Valve Ring Intake Valve Nut M6 1 4 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 15 War...

Page 20: ...P 03 01 01 01 QJ182QDP 03 01 01 02 QJ182QDP 03 01 01 03 QJ182QDP 03 01 03 QJ182QDP 03 01 01 QJ182QDP 03 01 04 QJ182QDP 03 01 05 QJ182QDP 03 01 Exhaust valve Lower retainer Valve spring Exhaust valve spring retainer Valve rotator Pivot bolt Valve rocker arm Rocker arm pivot Pivot adjusting nut Intake valve spring retainer Push rod Push rod guide plate Intake valve Valve lifter Spring Pin Fly clump ...

Page 21: ...RING 1ST RING 2ND RING SET OIL PIN PISTON CIRCLIP CONNECTING ROD ASSY CONNECTING ROD CONNECTIONG ROD CAP CONNECTING ROD BOLT QJ182QDP 06 09 QJ182QDP 06 10 QJ182QDP 06 01 QJ182QDP 06 08 GB6177 2000 QJ182QDP 06 05 QJ182QDP 06 04 QJ182QDP 06 01 03 QJ182QDP 06 01 02 QJ166QDK 06 07 QJ182QDP 06 01 01 QJ166QDK 01 02 QJ182QDP 06 07 QJ182QDP 06 06 QJ182QDP 06 02 QJ182QDP 06 03 NO PARTS NO DESCRIPTION QTY 1...

Page 22: ...82QDP 08 01 04 QJ182QDP 08 01 06 QJ182QDP 08 01 02 QJ182QDP 08 01 01 GB5789 86 QJ168FJH 3 08 01 QJ182QDP 08 01 Handle Pull Rope Clockwork Spring Rotary Table Spring Return Screw Bolt M6x12 Starter Canister Fan Wheel Cowling Assy cylinder Guide Pan Clump Press Reed Washer Starter Cover Assy Bolt Switch Starter Assy NO QTY 1 2 3 1 1 1 PARTS NO DESCRIPTION QJ182QDP 09 QJ168QDJ 05 01 02 GB818 2000 Spe...

Page 23: ...rd Seal Gasket Below Shell Air Cleaner Air Cleaner NUT M6 NO QTY PARTS NO DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 1 1 1 4 2 1 1 1 1 1 1 1 2 1 QJ182QDP 02 02 03 QJ182QDP 02 02 04 QJ182QDP 10 02 QJ182QDP 10 02 03 QJ182QDP 10 02 01 01 QJ182QDP 10 02 01 02 QJ182QDP 10 02 01 01 QJ182QDP 02 08 QJ182QDP 10 02 04 QJ182QDP 10 02 01 QJ182QDP 10 02 01 QJ182QDP 10 02 02 QJ182QDP 10 02 02 QJ182QDP 11...

Page 24: ...e 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 7 1 1 3 1 1 1 1 1 1 1 1 1 1 3 3 3 NO QTY CODE DESCRIPTION GB T5787 86 QJ6500 03 04 QJ6000 03 04 GB T5789 86 QJ6500 03 03 GB T5789 86 QJ6500 03 03 GB T5789 86 QJ6000 03 02 QJ6500 03 01 QJ6500 03 06 QJ6000 03 03 01 QJ6000 03 03 QJ6000 03 03 01 GB T95 85 GB T93 87 GB T818 85 Bolt M5 12 Right Cover AVR Bolt M5 20 Connector Bolt M5 12 Rectifier Bolt M10...

Page 25: ...Bottom Shell Rectifier Assy 4A Circuit Protector 30A Double Socket Nut M4 4 Pole Socket DC Protector 10A Hour Meter Bolt M6 8 Bolt M6 16 Nut M6 Washer Nut M6 Nut M3 DC Terminal Screw M4 12 Screw M3 12 Screw M3 12 Voltmeter Warranty and Service Questions Missing or Damaged parts Call 866 797 2738 21 13 16 MUFFLER ASSY 1 2 NO CODE QJ6500D 03 01C QJ6800 05 01 GB T818 2000 GB T6177 1 2000 QJ3500 05 03...

Page 26: ...heel Axis Bolt Bolt M8 16 NO CODE DESCRIPTION QTY QJ6500D 04 06 QJ6500D 04 02 GB T6177 2000 1 2 3 4 5 6 7 8 Nut M8 2 2 4 QJ6500 04 02 QJ6500D 04 01A GB T5789 86 GB T6177 1 2000 QJ6800 06 01 KE6600D 08 02A QJ6000 10 01 9 10 11 12 Handrail Jacket Handrail Bolt M6 40 Nut M6 Crutch Jacket Owners Manual Saddlebag 2 2 2 2 2 1 1 QJ6500D 04 03A Crutch 2 13 19 Accessories 19 20 EXHALATION SYS 1 2 3 4 5 6 7...

Page 27: ... 23 14 ...

Page 28: ...rmation Name Telephone w area code Street Address Suite or Apt No City State Zip Code Province or Country Are you a Business or Residence Product usage Information How often will you use this product Everyday Periodically Emergency use only Other What type of application will you use this product in Heavy Commercial Moderate Commercial Light Commercial Tradeshows Heavy Residential Moderate Residen...

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