Hyundai HY1000SI User Manual Download Page 1

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Summary of Contents for HY1000SI

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Page 3: ...Licensed by Hyundai Corporation Korea ...

Page 4: ...odels All information in this publication is based on the latest product information available at the time of approval for printing No part of this publication may be reproduced without written per mission If a problem should arise please contact us by using the contact information at the end of this manual It is important that this manual be read and fully understood before operating the generato...

Page 5: ...n 4 1 Starting the generator set 4 2 Using the generator set 4 3 Stopping the generator set 5 Maintenance 5 1 Importance of maintenance 5 2 Maintenance schedule 5 3 Air filter service 5 4 Changing engine oil 5 5 Spark plug service 5 6 Transportation storage 6 Troubleshooting 7 Specifications Data 8 Wiring Diagram 9 Warranty 10 Glossary 11 Questionnaire 12 Notes 3 3 4 4 5 6 11 14 17 23 25 25 27 28 ...

Page 6: ...ion check before starting the engine Properly clean and maintain the equipment Read the user manual carefully before operation Other wise it may result in personal injuries or equipment dam age Never run the generator in an enclosed area since the exhaust emits poisonous carbon monoxide gas Gasoline is a highly flammable and explosive liquid Refuel in a well ventilated area with the engine stopped...

Page 7: ... plug while the generator is operat ing and shortly after the generator has been shut down 1 3 AC SAFETY GUIDELINES Before connecting the generator to an electrical device or power cord Make sure that everything is in right working order Faulty devices or power cords can lead to an electrical shock Turn off the generator immediately if the device begins to operate abnormally Then disconnect the de...

Page 8: ... disconnect the negative cable first and reconnect it last Use rubber gloves when coming into contact with engine oil Always stop the generator set before removing the oil filler cap Only qualified maintenance personnel with knowledge of fuels electricity and machinery hazards should perform maintenance procedures 1 5 OTHER SAFETY HAZARDS To avoid breathing in poisonous carbon monoxide from the ex...

Page 9: ...6 EN 2 IDENTIFICATION OF COMPONENTS For HY1000Si Top maintenance cover Control Panel Cover of fuel cap Maintenance Cover Fuel Switch Starter Grip Rear Cover Choke Rocker ...

Page 10: ...7 EN For HY2000Si Top maintenance cover Control Panel Cover of fuel cap Starter Grip Rear Cover Choke Rocker Fuel Switch Primer Bulb Maintenance cover ...

Page 11: ...ECON switch Start switch DC socket Output indicator Grounding Overload indicator Low oil indicator AC Circuit Protector DC breaker Grounding DC socket AC Circuit Protector Start switch ECON switch DC breaker Overload indicator Output indicator Low oil indicator AC socket ...

Page 12: ...9 EN Label Placement For HY1000Si OFF ON FUEL CARBURANT ...

Page 13: ...10 EN Label Placement For HY2000Si OFF ON FUEL CARBURANT ...

Page 14: ...e cover screws and remove the maintenance cover Refer to Fig 3 0 for HY1000Si and Fig 3 1 for HY2000Si 2 Remove the oil filler cap and wipe the dipstick clean Refer to Fig 3 2 for HY1000Si or HY2000Si Check the oil level by inserting the dipstick into the filler neck without rotating it 3 If the level is low fill to the upper limit of the oil filler neck with the recommended oil 4 Reinstall the ma...

Page 15: ... unexpected shutdown it is still advisable to visually inspect the oil level regularly Fuel level check 1 Turn the engine start switch to STOP position 2 Open the fuel cap cover Remove the fuel cap and check the fuel level 3 Refill the fuel tank if the level is low Refuel carefully to avoid Maintenance Cover Cover Screw A A L L 2 Oil Filler Cap Upper limit Dipstick Lower limit ...

Page 16: ...ed Handle fuel only outdoors Wipe up spills immediately Avoid getting dirt dust or water in the fuel tank Never use an oil gasoline mixture or dirty gasoline Don t use fuel containing alcohol Fuel system damage or engine performance problems will result from the use of fuels that contain alcohol Avoid repeated or prolonged contact with skin or breath ing of fuel vapor Fig 3 3 CAUTION CAUTION Open ...

Page 17: ...sponge for cleanliness 3 Clean sponge with soap and water or solvent Squeeze dry and then soak in clean engine oil Squeeze out all excess oil and reinstall 4 Replace the sponge if it is damaged Fig 3 4 4 OPERATION 4 1 STARTING THE GENERATING SET NOTICE A hot engine will not start if there is too much gasoline in the cylin der If this happens wait for 5 to 10 minutes for the engine to cool down bef...

Page 18: ...the choke rocker to the CLOSE posi tion Refer to Fig 4 2 for HY1000Si and Fig 4 3 for HY2000Si Fig 4 2 Fig 4 3 3 Press the start switch to the RUN position Refer Fig 4 4 for HY1000Si and Fig 4 5 for HY2000Si Note The choke lever direction of HY1000Si is opposite to that of HY2000Si Turn the fuel switch to ON counterclockwise Open Close Open Close Choke Rocker Choke Rocker Primer Bulb ...

Page 19: ...n the starter grip until you feel resistance and then pull briskly Refer to Fig 4 6 for HY1000Si and Fig 4 7 for HY2000Si Fig 4 6 Fig 4 7 5 After the engine warms up above 50o F slowly turn the choke rocker to the OPEN position Start switch ...

Page 20: ...rburetor The problem is that sometimes generator cannot start because the fuel cannot reach the carbure tor Refer to Fig 4 3 Procedure for using the primer bulb a Set the choke rocker in the OPEN position b Push the primer bulb 7 to 10 times c Move the choke rocker to the CLOSE position and start the engine 4 2 USING THE GENERATOR SET Connections for standby power to a building s electrical system...

Page 21: ...r use the generator for other purpose than it is intended for When an extension cable is required be sure to use a rubber sheathed flexible cable Limit length of extension cables 60 m for cables of 1 5mm2 and 100 m for cables of 2 5 mm2 Keep the generator away from other electric cables or wires such as distribution network The DC receptacle can be used while the AC power is in use If you use both...

Page 22: ...once and then start the engine again NOTICE When the device requires a large starting power the overload indicator light red and the output indicator light green may be ON together for a short period but this is no abnormality After the device starts the overload indicator light red will go out and the output indicator light green will stay ON GROUND TERMINAL Before using generator a ground wire m...

Page 23: ... of the device before connecting to the generator 2 Start the generator and make sure the output indicator lights green come on Refer to Fig 4 10 for HY1000Si and Fig 4 11 for HY2000Si Fig 4 10 Grounding Grounding Output indicator green Overload indicator red Plug ...

Page 24: ...or light red comes on and the engine will be automatically stopped If the engine stops or the low oil indicator light comes on when you pull the starter grip check the engine oil level before troubleshoot ing in other areas Refer to 4 12 for HY1000Si and Fig 4 13 for HY2000Si Fig 4 12 Fig 4 13 Overload indicator red Output indicator green Plug AC Circuit Protector Overload indicator red Output ind...

Page 25: ... DC Operation NOTICE The DC socket is only used for charging a 12V battery Refer to Fig 4 14 for HY1000Si and Fig 4 15 for HY2000Si When using the DC socket turn the ECON switch to the OFF posi tion Refer to Fig 4 14 for HY1000Si and Fig 4 15 for HY2000Si Fig 4 14 Fig 4 15 ECON switch DC Outlet DC Breaker switch Charge Wires DC Breaker switch ECON switch DC Outlet Charge Wires ...

Page 26: ...to the positive battery terminal and negative black terminal of the charging wire to the negative battery terminal 3 Press the start switch to RUN position 4 Press the DC breaker switch to ON position Refer to Fig 4 12 for HY1000Si and Fig 4 13 for HY2000Si 5 Start the generator 4 3 STOPPING THE GENERATOR SET For HY1000Si HY2000Si AC Operation 1 Turn off the device and unplug devices from the gene...

Page 27: ...er switch to the ON position to resume operation If the breaker switch continues to go OFF discontinue charging and contact your authorized dealer Disconnecting the charging wire 1 Stop the engine 2 Disconnect the negative black terminal of charging wire from the negative battery terminal 3 Disconnect the positive red terminal of the charging wire from the positive battery terminal 4 Disconnect th...

Page 28: ...hen the engine is running make sure the area is well ventilated The exhaust contains poisonous carbon mon oxide gas Use authorized parts or their equivalent The use of replacement parts which are not equivalent quality may damage the generator NOTE Some of these maintenance techniques can be dangerous and should be performed by a qualified technician For HY1000Si HY2000Si In order to maintain good...

Page 29: ...ean refer to no tice 1 Spark Plug Check adjust Replace Valve clear ance Check readjust refer to no tice 2 Com bus tion cha mber Clean After every 300 hrs refer to notice 2 Fuel tank and Filter Clean refer to notice 2 Fuel line Cleaning Every 2 years Replace if necessary Refer to notice 2 NOTICE 1 Service more frequently when used in dusty areas 2 Should be serviced by an authorized dealer ...

Page 30: ...ribed in Fig 5 1 Replace the sponge if it is damaged To clean the sponge 1 Clean the sponge in warm soapy water or nonflammable solvent rinse and allow to dry thoroughly 2 Dip the sponge in clean engine oil and squeeze out all excess oil The engine will smoke when started if too much oil is left in the filter 3 Wipe dirt from the air filter cover using a moist rag Fig 5 0 Fig 5 1 4 Reinstall the s...

Page 31: ...our it on the ground Do not use gasoline for cleaning since it is flammable and explosive under certain conditions 1 Press the start switch to the STOP position and make sure the fuel cap is fully closed 2 Loosen the cover screws and remove the maintenance cover 3 Place a container next to the engine to catch the used oil Refer to Fig 5 2 for HY1000Si and Fig 5 3 for HY2000Si 4 Remove the oil fill...

Page 32: ...ance cover and tighten the cover screws securely 5 5 Spark Plug Service 1 Remove the top screw and the top maintenance cover Refer to Fig 5 5 for HY1000Si and Fig 5 6 for HY2000Si Fig 5 5 Fig 5 6 2 Remove the ignition coil Refer to Fig 5 7 for HY1000Si and Fig A A L L 2 Oil filler cap Lower limit Upper limit Dipstick Top maintenance cover Screw Screw Top maintenance cover ...

Page 33: ... 8 3 Clean any dirt and debris around the spark plug base 4 Use a wrench to remove the spark plug Refer to Fig 5 9 and Fig 5 11 for HY1000Si Fig 5 10 and Fig 5 12 for HY2000Si Fig 5 9 Fig 5 10 Ignition Coil Ignition Coil Spark Plug Wrench ...

Page 34: ...028 to 0 031 inch Correct as necessary by care fully bending the side electrode Refer to Fig 5 13 Fig 5 13 7 Install the correctly gapped spark plug back into the original posi tion 8 Reinstall the ignition coil securely 9 Close the top maintenance cover and tighten the screw High Voltage wire Ignition Coil Spark Plug DC Wire Ignition Coil High Voltage wire DC Wire Spark Plug Side Electrode ...

Page 35: ...or at least 15 minutes before loading it on the transport vehicle To prevent fuel spillage the generator should be secured upright in its normal operating condition with the start switch in the STOP position Do not drop or strike the generator when transporting Do not place heavy objects on the generator Storage Procedure 1 Drain the gasoline Unscrew the fuel tank cap remove the debris screen unde...

Page 36: ...ve the oil filler cap dipstick and drain the oil into the container by tilting the generator e Remove the screw top maintenance cover and the spark plug f Fill the spark plug orifice with 2 cc s about a tablespoon of fresh oil Pull the start motor 3 4 times to distribute the oil g Reinstall the spark plug top maintenance cover and screw securely h Pull the starter grip slowly until you feel resist...

Page 37: ...sn t start Make sure there is no spilled fuel around the spark plug If the engine still doesn t start have the generator repaired by a licensed repair person Problem Recommended Action Not Enough Fuel Start switch and fuel valve not ON Not enough lubricating oil No fuel in the carburator Spark plug not working Add fuel Turn them to the ON position Add more oil Replace spark plug Send generator to ...

Page 38: ...ir filter sponge Replace gasoline Problem Recommended Action Both the Output indicator light and the Overload indicator are no ON If the Output indicator light is ON but device doesn t work after plugging in directly Both the Output indicator light and the Overload indicator light are ON but device has no defects Send the generator to an authorized dealer Send the generator to an authorized dealer...

Page 39: ... 5 x 36 Displacement cc 53 Rated Power kw Max Power kw Ignition mode Fuel tank capacity L 1 2 5000rpm 1 4 5500rpm T D I 2 7 Fuel consumption h 420g kw h Recommended fuel Unleaded Gasoline Pulling recoil starting Engine oil capacity L 0 25 15W40 Starting system Continuous work time hours 5 Noise level 7m Indicator light AC Overload Protector AC Socket DC Socket 12v 8 3A DC Protector 58 7m O O O O T...

Page 40: ...splacement cc 125 Rated Power kw Max Power kw Ignition mode Fuel tank capacity L 3 5 5000rpm 3 8 5500rpm T D I 7 Fuel consumption h 380g kw h Recommended fuel Unleaded Gasoline Pulling recoil starting Engine oil capacity L 0 45 15W40 Starting system Continuous work time hours 5 Noise level 7m Indicator light AC Overload Protector AC Socket DC Socket 12v 8 3A DC Protector 65 7m O O O O T or V Type ...

Page 41: ...38 EN 8 WIRE DIAGRAMS For HY1000Si ...

Page 42: ...ck white white white white white white white white black black Main Winding Control Winding DC Winding Auxillary Power Ignition Charging Winding Oil Warning DC OUTPUT RECEPTACLE CONTROL PANEL BLOCK Indicator Board Engine Switch Idle Control Switch DC Output Reset Switch AC OUTPUT Overload Red Pilot Green Oil Warning Red yellow and green Rectifier orange orange N S yellow and green ...

Page 43: ...nual from the initial date of purchase and does not restart at anytime under any circumstances This limited warranty is valid for residential or recreational applications only and only when the generator receives all necessary preventative maintenance as described in the Hyundai Generators Operation Manual The repair or replacement of a generator will take place within a reasonable period of time ...

Page 44: ...se other than defects in material or workmanship of the product will not be covered under the warranty Exclusions Not Covered by this Limited Warranty 1 Normal engine alternator wear 2 Damage caused by lack of maintenance as described in the Hyundai manuals or negligence by using improper or impure motor oil coolant or fuel 3 Damage caused by accidents improper installation or stor age 4 Damage ca...

Page 45: ...ower ca You should keep your receipt for proof of purchase Warranty Claim Procedure Warranty service must be performed by one of our authorized service dealers If you feel your generator is malfunctioning due to a defect or misuse simply contact our customer support center for technical advice a warranty claim or general information Do not return your generator to the place of purchase for repair ...

Page 46: ...cket the receptacle used for charging a 12 V battery Dipstick It seals off engine oil fill hole and is used for indicating the engine oil level Drain Plug A plug that can be removed to allow the fluid contents of the engine to be drained off ECON Switch It is used for automatically reducing engine speed when all loads are turned off or disconnected If high electrical loads are connected simultaneo...

Page 47: ...e the overload indicator light red will go ON It will stay ON and after about four seconds the device will shut off and the output indicator light green will go OFF Recoil Starter A pull cord is attached to the engine and you pull the T handle attached to the starter cord assembly to spin the fly wheel and start the engine Spark Plug A device screwed into the combustion chamber of a spark ignition...

Page 48: ...form below or register online by visiting our website www Hyundaipower ca Model name Date of purchase Y M D First name Last name Store name and number Purchase price Why our generator Address Province City Postal code Serial number Price Power rating Portability Ease of use Brand Appearance ...

Page 49: ...d out about us In Store Print Store flyer Internet Radio TV Word of mouth Martial status Married Single Gender Male Female Primary location of usage Home Work Primary usage Recreational Tools Emergency Date of birth Questionnaire ...

Page 50: ... 2 Etobicoke Ontario M9W 5Z6 Canada www Hyundaipower ca Own Rent Primary residence In Store Mail order Online TV Primary method of purchasing items Education Partial Secondary College Full Secondary University Household income thousand Questionnaire Number of people in household 1 3 5 2 4 other ...

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