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The information contained in this document supersedes all similar information that 
may be found elsewhere in this manual. 

  

 

 

Service 

–  Due  to  the  sophisticated 

nature  of  the  sensors  and  associated 
instrumentation 

provided 

by 

PCB 

Piezotronics,  user  servicing  or  repair  is 
not  recommended  and,  if  attempted, 
may  void  the  factory  warranty.  Routine 
maintenance,  such  as  the  cleaning  of 
electrical  connectors,  housings,  and 
mounting  surfaces  with  solutions  and 
techniques  that  will  not  harm  the 
physical  material  of  construction,  is 
acceptable. Caution should be observed 
to  ensure  that  liquids  are  not  permitted 
to  migrate  into  devices  that  are  not 
hermetically 

sealed. 

Such 

devices 

should  only  be  wiped  with  a  dampened 
cloth  and  never  submerged  or  have 
liquids poured upon them.   
 

Repair 

–  In  the  event  that  equipment 

becomes 

damaged 

or 

ceases 

to 

operate,  arrangements  should  be  made 
to  return  the  equipment  to  PCB 
Piezotronics for repair. User servicing or 
repair  is  not  recommended  and,  if 
attempted, 

may 

void 

the 

factory 

warranty.     
 

Calibration 

–  Routine  calibration  of 

sensors  and  associated  instrumentation 
is  recommended  as  this  helps  build 
confidence  in  measurement  accuracy 
and 

acquired 

data. 

Equipment 

calibration 

cycles 

are 

typically 

established  by  the  users  own  quality 
regimen.  When  in  doubt  about  a 
calibration cycle, a good 

“rule of thumb” 

is to recalibrate on an annual basis. It is 

also  good  practice  to  recalibrate  after 
exposure  to  any  severe  temperature 
extreme, 

shock, 

load, 

or 

other 

environmental  influence,  or  prior  to  any 
critical test.  
 
PCB  Piezotronics  maintains  an  ISO- 
9001  certified  metrology  laboratory  and 
offers  calibration  services,  which  are 
accredited  by  A2LA  to  ISO/IEC  17025, 
with  full  traceability  to  SI  through 
N.I.S.T.  In  addition  to  the  normally 
supplied  calibration,  special  testing  is 
also  available,  such  as:  sensitivity  at 
elevated  or  cryogenic  temperatures, 
phase  response,  extended  high  or  low 
frequency  response,  extended  range, 
leak 

testing, 

hydrostatic 

pressure 

testing,  and  others.  For  information  on 
standard 

recalibration 

services 

or 

special  testing,  contact  your  local  PCB 
Piezotronics 

distributor, 

sales 

representative,  or  factory  customer 
service representative.   
 

Returning  Equipment 

– 

Following 

these  procedures  will  ensure  that  your 
returned  materials  are  handled  in  the 
most 

expedient 

manner

Before 

returning 

any 

equipment 

to 

PCB 

Piezotronics, 

contact 

your 

local 

distributor,  sales  representative,  or 
factory  customer  service  representative 
to  obtain  a  Return 

Warranty,  Service, 

Repair,  and  Return  Policies  and 
Instructions 

Materials  Authorization 

(RMA)  Number.  This  RMA  number 
should be clearly marked on the outside 
of  all  package(s)  and  on  the  packing 

Service, Repair, and Return 
Policies and Instructions 

Summary of Contents for 683A110203

Page 1: ...CP sensors Installation and Operating Manual For assistance with the operation of this product contact PCB Piezotronics Inc Toll free 800 959 4464 24 hour SensorLine 716 684 0001 Fax 716 684 3823 E ma...

Page 2: ...ty regimen When in doubt about a calibration cycle a good rule of thumb is to recalibrate on an annual basis It is also good practice to recalibrate after exposure to any severe temperature extreme sh...

Page 3: ...rchase Order should include authorization to proceed and return at current pricing which can be obtained from a factory customer service representative Contact Information International customers shou...

Page 4: ...isclosure Table Pb Hg Cd Cr VI PBB PBDE O O O O O O PCB X O O O O O O O O O O O X O O O O O O O O O O O O O O O O O O O O O O O O O X O O O O O O O O O X O O O O O O O O O O O X O O O O O X O O O O O...

Page 5: ...e O O X O O O Wires O O O O O O Cables X O O O O O Plastic O O O O O O Solder X O O O O O Copper Alloy Brass X O O O O O This table is prepared in accordance with the provisions of SJ T 11364 O Indica...

Page 6: ...Model 683A1 ICP Process Indicator Controller Operating Guide with Enclosed Warranty Information 3425 Walden Avenue Depew New York 14043 2495 Phone 716 684 0003 Fax 716 684 3823 Toll Free Line 1 800 95...

Page 7: ...Page 4 Controls and Indicators Page 5 Glossary of Programming Symbols Page 6 Software Logic Tree Page 7 Programming the 683A1 Page 8 Wiring and Installation Page 13 Configuring the 683A1 Page 17 Acce...

Page 8: ...one count to the full scale range of 1999 to 9999 12000 counts 24Vdc 4mA excitation to power sensor Standard Internal DIP switch selectable vibration ranges include Acceleration g s Velocity in sec D...

Page 9: ...lays negative Decimal Selection Front panel button selectable X X X X Positive Overrange Top segments of digital display flash Negative Overrange Bottom segment of digital display flash Relay Output T...

Page 10: ...etting mode Up Button When in the operational display pressing the button alone allows you to view and reset the Peak and Valley Highest and Lowest Readings When in calibration mode or the setpoint se...

Page 11: ...can be increased by pressing and releasing the button or decreased by pressing and releasing the button When two buttons are shown side by side and enclosed by a dotted line they must be pressed at t...

Page 12: ...is an intelligent meter with a hierarchical software structure designed for easy programming and operation as shown below in the software logic tree After the meter has been powered up the four digits...

Page 13: ...ggles between cAL and out STEP B Select Between Calibration of Input or Output Note If the analog output option is not present Step B is skipped and the program goes directly from Step A to Step C 1 P...

Page 14: ...onnect a multimeter to pins 16 and 17 on the output module See Rear Panel Pinouts on Page 8 Using the and buttons adjust the analog output to the desired low value as shown on the multimeter display c...

Page 15: ...toggles between Anhi and the previous Anhi setting STEP G Setting the Digital Span Point for Analog High Output 1 Using the and buttons adjust the display to the desired digital value which sets the p...

Page 16: ...y time has elapsed before the relay will make contact energize 2 Press the button Display toggles between dob and the previous dob setting STEP D Set the SP1 Delay on Break dob Delay Time Setting 1 Us...

Page 17: ...value 2 Press the button Display toggles between hYST and 0 STEP M Set the Hysteresis Setting for Setpoint 4 1 Using the and buttons adjust the display to the desired hysteresis hYST value 2 Press th...

Page 18: ...l connectors for all input and output connections The power supply connections pins 14 and 15 have a unique plug and socket outline to prevent cross connection The main board and input signal conditio...

Page 19: ...ion To Maintain Conformance I O Shields must be connected to Pin 3 on the Panel Meter and all Supplied Accessories must be wired as shown Power Supply Option 2 1 2 3 4 5 8 9 10 11 14 15 ICP SENSOR SIM...

Page 20: ...vate the LOCK or DIM functions from the rear of the meter the respective pins have to be connected to the COMMON pin This pin is connected to the internal power supply ground Pin 20 HOLD By connecting...

Page 21: ...PAGE 16 SENSORS AND INSTRUMENTATION FOR MACHINE CONDITION MONITORING Case Dimensions and Panel Cutout...

Page 22: ...removing the back cover and sliding the ICP Interface PC Board out of the Panel Meter Controller Once removed the DIP switch should be configured per one of the conditions in the following table Range...

Page 23: ...forms a seal between the base and the panel The cam hinge prevents the cover from closing when opened until pushed closed The cover has a tapered recess that when closed forms a capillary seal with a...

Page 24: ...olycarbonate case and is held firmly in place by spring type non return clips Once the metal case has been fitted to the polycarbonate case it cannot be removed With the metal case in place the meter...

Page 25: ...ischarge ESD can damage electrical devices Similar to a capacitor a cable can hold a charge caused by triboelectric transfer such as that which occurs in the following Laying on and moving across a ru...

Page 26: ...mp Form A Relays SPST Frequency Response 0 3Hz to 10kHz Standard 1 3Hz to 1kHz 2 10Hz to 10kHz 3 10Hz to 1kHz Accessories 0 None 1 96x48mm Clear Lockable Front Cover NEMA 4X Splash Proof 2 Metal Surro...

Page 27: ...ior to servicing at no charge Before returning the unit please consult a factory IMI applications engineer concerning the situation as certain problems can often be corrected with simple on site proce...

Page 28: ...price refunded IMI offers to all customers at no charge 24 hour phone support This service makes product or application support available to our customers day or night seven days a week When unforese...

Page 29: ...5VAC 95 370VDC 85 265VAC 95 370VDC Current Consumption Typical 2 5W 2 5W Current Consumption Max 3 5W 3 5W Excitation Voltage 1VDC 24VDC 24VDC Constant Current Excitation 1mA 4mA 4mA Physical Size Dep...

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