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1

General

OPERATING GUIDE

for use with

PIEZOELECTRIC CHARGE MODE ACCELEROMETERS

SPECIFICATION SHEET, INSTALLATION DRAWING

AND CALIBRATION INFORMATION ENCLOSED

PCB ASSUMES NO RESPONSIBILITY FOR DAMAGE CAUSED TO THIS PRODUCT AS A RESULT OF

PROCEDURES THAT ARE INCONSISTENT WITH THIS OPERATING GUIDE.

1.0 INTRODUCTION

Congratulations on the purchase of a quality PCB charge
mode accelerometer. In order to ensure the highest level
of performance for this product, it is imperative that you
properly familiarize yourself with the correct mounting
and installation techniques before attempting to operate
this device. If, after reading this manual, you have any
additional questions concerning this sensor or its
application, feel free to call an Application Engineer at
716-684-0001 or the closest PCB representative.

2.0 CHARGE MODE ACCELEROMETERS

Ceramic shear-structured accelerometers offer high
performance for precision vibration measurements in
high-temperature environments.

The use of ceramic

sensing crystals, operating in the shear mode, reduces
erroneous output due to base strain, thermal transients,
and transverse motion.

Charge mode accelerometers output a strong, high-
impedance charge signal directly from their ceramic
sensing element.

They do not contain built-in signal

conditioning electronics; the signal is conditioned
externally by either a laboratory-style charge amplifier
or in-line charge converter prior to being analyzed by a
readout or recording device.

The absence of built-in

electronics permits operation to elevated temperatures of
500 °F (260 °C) for most models.

These accelerometers are ideal for structural testing,
machine monitoring, and vehicular shock and vibration
measurement tasks where high temperatures preclude
the use of accelerometers with built-in microelectronics.

Enclosed is a

Specification Sheet

, which lists the

complete performance characteristics of the particular
accelerometer.

3.0 OPTIONAL FEATURES

In addition to these standard features, a variety of
options are also available. When listed before the model
number, the following prefix letters indicate that the
sensor is manufactured or supplied with optional
features:

A

option- adhesive mount;

J

option- electrical

ground isolation;

M

option- metric mounting thread;

P

option- positive polarity output (for use with non-
inverting, signal conditioning amplifiers); and

W

option-

water-resistant cable connection.

4.0 INSTALLATION OVERVIEW

When choosing a mounting method, consider closely
both

the

advantages

and

disadvantages

of

each

technique.

Characteristics like location, ruggedness,

amplitude

range,

accessibility,

temperature,

and

portability are extremely critical.

However, the most

important and often overlooked consideration is the
effect the mounting technique has on the high-frequency
performance of the accelerometer.

Shown hereafter are six possible mounting techniques
and their effects on the performance of a typical
piezoelectric accelerometer.

(Note that not all of the

mounting methods may apply to your particular sensor.)
The mounting configurations and corresponding graph
demonstrate how the high-frequency response of the
accelerometer may be compromised as mass is added to
the system and/or the mounting stiffness is reduced.

Note:

The low-frequency response is unaffected by the

mounting technique. Its roll-off behavior is dependent

Summary of Contents for 357A19/NC

Page 1: ...ccelerometer Installation and Operating Manual For assistance with the operation of this product contact PCB Piezotronics Inc Toll free 800 828 8840 24 hour SensorLine 716 684 0001 Fax 716 684 0987 E mail info pcb com Web www pcb com ...

Page 2: ...oid the factory warranty Calibration Routine calibration of sensors and associated instrumentation is recommended as this helps build confidence in measurement accuracy and acquired data Equipment calibration cycles are typically established by the users own quality regimen When in doubt about a calibration cycle a good rule of thumb is to recalibrate on an annual basis It is also good practice to...

Page 3: ... warranty against defective material and workmanship for a period of one year from date of original purchase Contact PCB for a complete statement of our warranty Expendable items such as batteries and mounting hardware are not covered by warranty Mechanical damage to equipment due to improper use is not covered by warranty Electronic circuitry failure caused by the introduction of unregulated or i...

Page 4: ... for most models These accelerometers are ideal for structural testing machine monitoring and vehicular shock and vibration measurement tasks where high temperatures preclude the use of accelerometers with built in microelectronics Enclosed is a Specification Sheet which lists the complete performance characteristics of the particular accelerometer 3 0 OPTIONAL FEATURES In addition to these standa...

Page 5: ...surface consider adhesive mounting as a possible alternative Inspect the area checking that there are no burrs or other foreign particles interfering with the contact surface STEP 2 Wipe clean the mounting surface and spread on a light film of grease oil or similar coupling fluid prior to installation Figure 3 Mounting Surface Lubrication Adding a coupling fluid improves vibration transmissibility...

Page 6: ... for most applications It is generally used only for machinery monitoring and other portable trending applications Both the accuracy and repeatability at low 5 Hz and high frequency 1 kHz ranges are questionable 5 0 CABLING Care and attention to installation is essential as the reliability and accuracy of your system is no better than that of the output cable Charge mode sensors require the use of...

Page 7: ...to a precise sensitivity such as 10 0 or 100 0 mV g for ease of data analysis This is accomplished with most PCB laboratory charge amplifiers and some miniature in line units as well For fixed sensitivity in line charge converters such as the PCB Series 422 the system sensitivity mV g is determined as the product of the charge amplifier sensitivity mV pC and the charge sensitivity of the accelerom...

Page 8: ...edure themselves While this may result in both a savings of time and money it has also been attributed to incorrect readings and costly errors Therefore in an effort to prevent the common mistakes associated with customer performed calibration this document includes a broad overview of the Back to Back Calibration technique This technique provides a quick and easy method for determining the sensit...

Page 9: ...2 Figure 12 Typical Calibration Set Up Adhesively mounted sensors use similar practices However in this case a small portion of quick bonding gel or similar temporary adhesive is used to attach the test sensor to a reference standard designed with a smooth flat mounting surface In addition to mounting the selection of the proper equipment is critical Some of the more important considerations inclu...

Page 10: ...rs Incorrect Understand Back to Back Calibration limitations Do not expect the uncertainty of calibration to be any better than 2 In fact the uncertainty may be as high as 3 or 4 for frequencies 10 Hz or 2 kHz Since large sensors may affect high frequency accuracy verify that the test sensor does not mass load the reference standard Validate your calibration system with another accelerometer prior...

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