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MANUAL: 55308 
REV:  A 
ECO:  49582 

INTRODUCTION 

Congratulations  on  the  purchase  of  a  quality  PCB 
charge mode accelerometer.  In order to ensure the 
highest  level  of  performance  for  this  product,  it  is 
imperative that you properly familiarize yourself with 
the  correct  mounting  and  installation  techniques 
before  attempting  to  operate  this  device.    If,  after 
reading  this  manual,  you  have  any  additional 
questions concerning this sensor or its application, 
feel free to call an Application Engineer at 716-684-
0001 or the closest PCB representative. 
 

1.1  Cables in Explosive Atmospheres 

The cable lengths (Integral and Cable and Cable 
Assemblies) INSTALLED IN AN EXPLOSIVE 
ATMOSPHERE IS DEFINED IN THE ATEX, IECEx, 
CSA, ETC. APPROVAL CERTIFICATES. 

 

1.2  High Temperature Differential 

Charge Output Sensor 

Ceramic 

or 

Single 

crystal 

shear-structured 

accelerometers offer high performance for precision 
vibration 

measurements 

in 

high-temperature 

environments.  The use of ceramic or single crystal 
sensing  crystals,  operating  in  the  shear  mode, 
reduces  erroneous  output  due  to  base  strain, 
thermal transients, and transverse motion. 
 
Charge mode accelerometers output a strong, high-
impedance  charge  signal  directly  from  their 
piezoelectric sensing element.  They do not contain 
built-in signal conditioning electronics; the signal is 
conditioned  externally  by  either  a  laboratory-style 
charge amplifier or in-line charge converter prior to 
being  analyzed  by  a  readout  or  recording  device.  
The  absence  of  built-in  electronics  permits 
operation to elevated temperatures of 500 °F (260 
°C) for most models or up  to 1300 °F (700  °C) for 
special applications. 
 
These  accelerometers  are  ideal  for  structural 
testing,  machine  monitoring,  and  vehicular  shock, 
high temperature machinery and power generation 
turbine  and  other  vibration  measurement  tasks 
where  high  temperatures  preclude  the  use  of 
accelerometers with built-in microelectronics. 
 
Enclosed is a 

Specification Sheet

, which lists the 

complete  performance  characteristics  of  the 
particular accelerometer. 
 

 CABLING 

2.1  General Precautions and 

Considerations 

2.1.1  Proper Cable Type and Care 

Ascertain that you have ordered the correct cable 
type.  Due to the high-impedance nature of the 
output signal generated by charge mode 
accelerometers, several important precautionary 
measures must be followed.  When using soft-line 
cable always use special low-noise PCB Series 
045 Low-Noise Cable (or equivalent) for 
connecting to the input of the differential charge-
output accelerometers.  For extremely high 
temperature charge mode applications use mineral 
insulated (MI) hard-line.   

 

Care and attention to installation is essential, as 
the reliability and accuracy of your system is no 
better than that of the output cable. Cables and 
connectors must be kept clean and dry to maintain 
high insulation resistance and low frequency 
responce. In the event that the insulation 
resistance is compromised, inspect, clean, and 
bake cables and connectors to restore insulation 
resistance. 

 

2.2  Softline Cable 

Special high temperature low-noise, shielded cable 
2-wire cable assembly is required with charge 
mode sensors for applications up to 500°F to 
connect the transducer to the charge amp.  When 
additional mechanical protection is required a 
stainless steel armor can be used.   
 
The shield acts as a Faraday cage to reduce 
electrical noise from corrupting the signals, and 
minimizes capacitively coupled noise from other 
electrical sources.   

 

Standard, two-wire, or coaxial cable, when flexed, 
generates a charge between the conductors. This 
is referred to as triboelectric noise and cannot be 
distinguished from the sensor's charge output. 
Low-noise cables have a special graphite lubricant 
between the dielectric and the braided shield, 
which minimizes the triboelectric effect and 
improves the quality of the sensor's charge output 
signal. 
 

Summary of Contents for 357a100

Page 1: ...erometer Installation and Operating Manual For assistance with the operation of this product contact the PCB Piezotronics Inc Toll free 716 684 0001 24 hour SensorLine 716 684 0001 Fax 716 684 0987 E...

Page 2: ...alized tests including sensitivity at elevated or cryogenic temperatures phase response extended high or low frequency response extended range leak testing hydrostatic pressure testing and others For...

Page 3: ...tion on particular operating steps The following symbols may be found on the equipment described in this manual This symbol on the unit indicates that high voltage may be present Use standard safety p...

Page 4: ...China RoHS 2 Disclosure Table Pb Hg Cd Cr VI PBB PBDE O O O O O O PCB X O O O O O O O O O O O X O O O O O O O O O O O O O O O O O O O O O O O O O X O O O O O O O O O X O O O O O O O O O O O X O O O O...

Page 5: ...O Wires O O O O O O Cables X O O O O O Plastic O O O O O O Solder X O O O O O Copper Alloy Brass X O O O O O This table is prepared in accordance with the provisions of SJ T 11364 O Indicates that sai...

Page 6: ...with PIEZOELECTRIC CHARGE MODE ACCELEROMETERS SPECIFICATION SHEET INSTALLATION DRAWING AND CALIBRATION INFORMATION ENCLOSED PCB ASSUMES NO RESPONSIBILITY FOR DAMAGE CAUSED TO THIS PRODUCT AS A RESULT...

Page 7: ...nector 4 2 5 In Line Differential Charge Amplifier 4 3 INSTALLATION OVERVIEW 4 3 1 Equipment Inspection 4 3 2 Polarity Test 4 3 3 Sensor Location 4 3 4 Mounting Sensor 5 3 5 Route Mineral Insulated Ha...

Page 8: ...re high temperatures preclude the use of accelerometers with built in microelectronics Enclosed is a Specification Sheet which lists the complete performance characteristics of the particular accelero...

Page 9: ...harge Amplifier The differential charge amplifier is purchased separately A conventional method for conditioning the high impedance signal generated by a charge output sensor is to use a differential...

Page 10: ...priate charge amplifier specification sheet for information on low frequency characteristics Figure 1 Assorted Mounting Configurations and Their Effects on High Frequency 3 4 1 STUD MOUNT This mountin...

Page 11: ...est object STEP 1 Prepare a smooth flat mounting surface A minimum surface finish of 63 in 0 00016 mm generally works best STEP 2 Stud mount the sensor to the appropriate adhesive mounting base accord...

Page 12: ...amp Cable To minimize triboelectric motion induced noise from the cable interfering with the sensors high impedance charge output cable clamps must be used Clamp the cable as close to the transducer a...

Page 13: ...ation Once each element is connected allow a few minutes for the system to thermally stabilize Place the switch on the charge amplifier in the OPERATE position and proceed with the measurement It is o...

Page 14: ...vices As demonstrated in Equation 1 the steady state DC output voltage Eo is Equation 1 i f i o R R e E 1 This equation shows that if the input leakage resistance at the charge amplifier is extremely...

Page 15: ...mentioned and one comprised of series capacitor Cs and total equivalent shunt resistance Ri This new cutoff frequency is Equation 3 s i o C R 16 f To avoid compromise of the low frequency response est...

Page 16: ...s checking against other equipment manufacturer recommendation and any risk associated with incorrect readings International standards such as ISO 10012 1 provide insight and suggested methods for det...

Page 17: ...ay be automated and vary depending on the type and number of accelerometers being calibrated Figure 2 Typical Back to Back Calibration System Because the acceleration is the same on both sensors the r...

Page 18: ...4 Typical Calibration Set Up Adhesively mounted sensors use similar practices However in this case a small portion of quick bonding gel or similar temporary adhesive is used to attach the test sensor...

Page 19: ...rd Validate your calibration system with another accelerometer prior to each calibration session Check with the manufacturer for exact system specifications 7 5 CONCLUSIONS Without an adequate underst...

Page 20: ...5 in x 1 88 in 19 mm x 38 1 mm x 47 8 mm Weight 2 32 oz 65 8 gm 1 Electrical Connector 7 16 27 2 Pin 7 16 27 2 Pin Electrical Connection Position Side Side Mounting Through Holes 3 Through Holes 3 5 A...

Page 21: ...NG 63685 1 OF 1 2X ACCELEROMETER DECIMALS XX 03 XXX 010 DECIMALS X 0 8 XX 0 25 JDM 2 17 16 ECB 2 17 16 GCD 2 17 16 63685 PCB Piezotronics Inc claims proprietary rights in the information disclosed her...

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