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Drawing Number: 21086 
Revision: NR

 

 

 

 

OPERATION MANUAL FOR 

CONFORMAL BALLISTICS PRESSURE SENSOR 

Series 117B

 

the  curvature.  In  these  latter  cases,  the 
sensor  forward  side  is  identified  with  the 
legend 

FWD

 etched on the guide collar to 

which  the  slotted  clamp  is  attached.  The 
clamp  must  be  removed  to  find  this  legend. 
If  it  does  not  appear,  the  sensor  may  be 
mounted with either side toward the muzzle.  

 

2. 

Loosen  slotted  clamp,  but  do  not  remove 
clamp.  

 
3. 

Select  the  middle  thickness  (.014)  spacer 
from  the  set  of  nine  (065A19)  supplied  and 
place it around sensor barrel. 

 
4.  

Begin  threading  the  sensor  clamp  nut  into 
the  threaded  mounting  port,  sliding  slotted 
clamp fore and aft as needed to allow guide 
pin to fully enter hole.  

  

Continue to turn clamp nut into hole by hand 
or using 5/16 open end wrench. 
 
Do not tighten when sensor bottoms. 
 

5. 

Now tighten the screw closing slotted clamp. 

 
6. 

Using  open  end  wrench,  tighten  sensor 
clamp nut. 

 
NOTE:  It  is  not  necessary  to  put  large  amounts  of 

torque on this nut since a pressure seal is not 
necessary.  Approximately  5  to  10  ft.  lbs.  is 
sufficient.  

 
7.  

Now  inspect  flushness  of  diaphragm  with 
inside  surface  of  chamber.  This  can  be 
accomplished visually in most cases. 

 

If the diaphragm extends too deeply into the 
chamber,  select  a  thicker  spacer  and  repeat 
mounting procedure.  

 

If  the  diaphragm  is  too  deeply  recessed, 
select a thinner spacer and remount. 

Once  the  proper  thickness  is  found  for 
perfect  flushness,  the  sensor  may  be 
removed  and  reinstalled  using  this  same 
spacer and the proper depth will be achieved 
each time.  

 

NOTE:  For  best  accuracy  of  results,  use 
same charge amplifier for calibration and for 
actual 

operation. 

Use 

long 

TC 

for 

calibration,  medium  or  short  TC  for  best 
drift free operation. 

 

4.0  

POLARITY 

 

Polarity  of  the  Model  117B  is  negative  i.e.,  the 
charge  output  is  negative  for  increasing  pressure 
input,  making  it  compatible  with  inverting  type 
charge amplifiers. 
 

5.0 

CALIBRATION 

 

Calibration  of  the  Models  117B  is  facilitated  by  a 
calibration  adaptor  which  exactly  matches  the 
chamber  dimensions  of  the  cartridge  under  test.  An 
actual cartridge case is hydraulically pressurized with 
reference  pressure  to  obtain  a  point-by-point  sensor 
calibration. 
These  calibration  adaptors  can  be  fabricated  by  the 
user  or  can  be  purchased  from  PCB  as  our  Model 
090B calibration adaptor. Simply specify caliber and 
longitudinal location of sensor. 
 
For  most  rimfire  applications,  the  sensor  is  located 
.25 inches forward of the boltface. 
 
For center  fire cartridges a location .175 inches back 
from the cartridge shoulder is preferred. Consult PCB 
for recommendations on sensor locations if questions 
arise. 
 
Since most cartridge cases are tapered and diameter is 
dependent  upon  longitudinal  location,  this  location 
may  not  be  changed  after  the  sensor  is  fabricated 
since  it  is  essential  for  proper  operation  that  the 
sensor curvature exactly match chamber curvature.  

Summary of Contents for 117B44

Page 1: ...or 30 07 Installation and Operating Manual For assistance with the operation of this product contact the PCB Piezotronics Inc Toll free 716 684 0001 24 hour SensorLine 716 684 0001 Fax 716 684 0987 E...

Page 2: ...alized tests including sensitivity at elevated or cryogenic temperatures phase response extended high or low frequency response extended range leak testing hydrostatic pressure testing and others For...

Page 3: ...tion on particular operating steps The following symbols may be found on the equipment described in this manual This symbol on the unit indicates that high voltage may be present Use standard safety p...

Page 4: ...China RoHS 2 Disclosure Table Pb Hg Cd Cr VI PBB PBDE O O O O O O PCB X O O O O O O O O O O O X O O O O O O O O O O O O O O O O O O O O O O O O O X O O O O O O O O O X O O O O O O O O O O O X O O O O...

Page 5: ...O Wires O O O O O O Cables X O O O O O Plastic O O O O O O Solder X O O O O O Copper Alloy Brass X O O O O O This table is prepared in accordance with the provisions of SJ T 11364 O Indicates that sai...

Page 6: ...munition under test to take into account transmissibility characteristics of the cartridge case for each lot of ammunition Because a certain amount of pressure is required to fully obturate the cartri...

Page 7: ...r two percent of full scale is specified for quartz sensors An acceptable instrument is then defined as one whose data points all fall within this error band The sensitivity of an instrument so calibr...

Page 8: ...nce between the cartridge case and the chamber wall Obturation of the cartridge occurs in this region However when obturation is complete the sensor output is then linear with pressure from this point...

Page 9: ...e data from 20 consecutive calibration runs performed on a conformal sensor yielded a slope of 04 pC psi and an intercept of 7 500 psi determined by constructing the best fitting straight line as desc...

Page 10: ...can be further refined to include a variable voltage source as a bias in series with the output of the charge amplifier This voltage bias can be set to simulate the offset pressure and then the true p...

Page 11: ...cale pressure to find full scale picocoulombs 40 000 psi x 250 pC psi 10 000 pC Set the charge calibrator for 10 000 pC and apply this signal to the input of the amplifier Now adjust the gain of the o...

Page 12: ...Drawing Number 21210 Revision NR AN IMPROVED TECHNIQUE FOR UTILIZATION OF CONFORMAL BALLISTICS SENSOR CALIBRATION DATA 7 Adds offset pressure not available from PCB...

Page 13: ...gement allows for tolerance in the location of the guide pin hole in an axial direction on the test barrel or calibration adaptor The precise depth adjustment is obtained by the use of the correct thi...

Page 14: ...ct a thinner spacer and remount Once the proper thickness is found for perfect flushness the sensor may be removed and reinstalled using this same spacer and the proper depth will be achieved each tim...

Page 15: ...to allow easy insertion and extraction the case must be expanded slightly by the internal pressure before force can be transmitted to the sensor See the enclosed guide An Improved Technique for Utili...

Page 16: ...Drawing Number 21086 Revision NR OPERATION MANUAL FOR CONFORMAL BALLISTICS PRESSURE SENSOR Series 117B 4...

Page 17: ...Drawing Number 21086 Revision NR OPERATION MANUAL FOR CONFORMAL BALLISTICS PRESSURE SENSOR Series 117B 5...

Page 18: ...APTOR Installation and Operating Manual For assistance with the operation of this product contact PCB Piezotronics Inc Toll free 800 828 8840 24 hour SensorLine 716 684 0001 Fax 716 684 0987 E mail in...

Page 19: ...alized tests including sensitivity at elevated or cryogenic temperatures phase response extended high or low frequency response extended range leak testing hydrostatic pressure testing and others For...

Page 20: ...tion on particular operating steps The following symbols may be found on the equipment described in this manual This symbol on the unit indicates that high voltage may be present Use standard safety p...

Page 21: ...China RoHS 2 Disclosure Table Pb Hg Cd Cr VI PBB PBDE O O O O O O PCB X O O O O O O O O O O O X O O O O O O O O O O O O O O O O O O O O O O O O O X O O O O O O O O O X O O O O O O O O O O O X O O O O...

Page 22: ...O Wires O O O O O O Cables X O O O O O Plastic O O O O O O Solder X O O O O O Copper Alloy Brass X O O O O O This table is prepared in accordance with the provisions of SJ T 11364 O Indicates that sai...

Page 23: ...tment The rotational alignment is automatically controlled by the alignment device incorporated in all 117B Conformal Sensors 4 0 INSTALLATION OF THE CARTRIDGE CASE Refer to Installation Dwg No 090 2...

Page 24: ...of torque on this nut to affect a pressure seal 4 Connect 117B to an electrostatic charge amplifier such as PCB Model 462A or 462B52 on long time constant Zero the system electrically by moving front...

Page 25: ...for tabulating this data and calculating the standard deviation is shown in figures 1 and 2 7 0 UTILIZING THE DATA See An Improved Technique for Utilization of Conformal Ballistics Sensor Calibration...

Page 26: ...Drawing Number 21105 Revision NR OPERATION MANUAL FOR BALLISTICS PRESSURE SENSOR CALIBRATION ADAPTOR FOR AMMUNITION TESTING Model 090B 4 Figure 1...

Page 27: ...Drawing Number 21105 Revision NR OPERATION MANUAL FOR BALLISTICS PRESSURE SENSOR CALIBRATION ADAPTOR FOR AMMUNITION TESTING Model 090B 5 Figure 2...

Page 28: ...or 30 07 Installation and Operating Manual For assistance with the operation of this product contact the PCB Piezotronics Inc Toll free 716 684 0001 24 hour SensorLine 716 684 0001 Fax 716 684 0987 E...

Page 29: ...alized tests including sensitivity at elevated or cryogenic temperatures phase response extended high or low frequency response extended range leak testing hydrostatic pressure testing and others For...

Page 30: ...tion on particular operating steps The following symbols may be found on the equipment described in this manual This symbol on the unit indicates that high voltage may be present Use standard safety p...

Page 31: ...China RoHS 2 Disclosure Table Pb Hg Cd Cr VI PBB PBDE O O O O O O PCB X O O O O O O O O O O O X O O O O O O O O O O O O O O O O O O O O O O O O O X O O O O O O O O O X O O O O O O O O O O O X O O O O...

Page 32: ...O Wires O O O O O O Cables X O O O O O Plastic O O O O O O Solder X O O O O O Copper Alloy Brass X O O O O O This table is prepared in accordance with the provisions of SJ T 11364 O Indicates that sai...

Page 33: ...Epoxy Electrical Connector 10 32 Coaxial Jack 10 32 Coaxial Jack Weight 0 45 oz 13 gm All specifications are at room temperature unless otherwise specified In the interest of constant product improvem...

Page 34: ...APTOR Installation and Operating Manual For assistance with the operation of this product contact PCB Piezotronics Inc Toll free 800 828 8840 24 hour SensorLine 716 684 0001 Fax 716 684 0987 E mail in...

Page 35: ...alized tests including sensitivity at elevated or cryogenic temperatures phase response extended high or low frequency response extended range leak testing hydrostatic pressure testing and others For...

Page 36: ...tion on particular operating steps The following symbols may be found on the equipment described in this manual This symbol on the unit indicates that high voltage may be present Use standard safety p...

Page 37: ...China RoHS 2 Disclosure Table Pb Hg Cd Cr VI PBB PBDE O O O O O O PCB X O O O O O O O O O O O X O O O O O O O O O O O O O O O O O O O O O O O O O X O O O O O O O O O X O O O O O O O O O O O X O O O O...

Page 38: ...O Wires O O O O O O Cables X O O O O O Plastic O O O O O O Solder X O O O O O Copper Alloy Brass X O O O O O This table is prepared in accordance with the provisions of SJ T 11364 O Indicates that sai...

Page 39: ...or 30 07 Installation and Operating Manual For assistance with the operation of this product contact the PCB Piezotronics Inc Toll free 716 684 0001 24 hour SensorLine 716 684 0001 Fax 716 684 0987 E...

Page 40: ...alized tests including sensitivity at elevated or cryogenic temperatures phase response extended high or low frequency response extended range leak testing hydrostatic pressure testing and others For...

Page 41: ...tion on particular operating steps The following symbols may be found on the equipment described in this manual This symbol on the unit indicates that high voltage may be present Use standard safety p...

Page 42: ...China RoHS 2 Disclosure Table Pb Hg Cd Cr VI PBB PBDE O O O O O O PCB X O O O O O O O O O O O X O O O O O O O O O O O O O O O O O O O O O O O O O X O O O O O O O O O X O O O O O O O O O O O X O O O O...

Page 43: ...O Wires O O O O O O Cables X O O O O O Plastic O O O O O O Solder X O O O O O Copper Alloy Brass X O O O O O This table is prepared in accordance with the provisions of SJ T 11364 O Indicates that sai...

Page 44: ...1 23 HOLD THIS DIMENSION TO OBTAIN FLUSH MOUNT 1 2 3 4 5 2 1 4 REVISIONS REV DESCRIPTION DIN F UPDATED 065A19 NOTE 50698 117 2440 90 PCB Piezotronics Inc claims proprietary rights in the information d...

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