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6

ITEM

VALVE SIZE

NO.

PART NAME

MATERIAL

1/2

3/4

1

1-1/4

1-1/2

2

23A*

STEM BOLT - SHORT

BRASS

04-17277-00

04-17277-00

04-17277-00

04-17277-00

04-17277-00

04-17277-00

23B**

STEM BOLT - LONG

BRASS

04-17281-00

04-17281-00

04-17281-00

04-17281-00

04-17281-00

04-17281-00

24

STEM NUT

BRASS

05-17342-00

05-17342-00

05-17342-00

05-17342-00

05-17342-00

05-17342-00

25

BONNET ASSY

BRASS

557B109-01

557B109-01

557B107-02

557B107-02

557B110-02

557B110-02

26

LOCK NUT

ST STL

05-17330-00

05-17330-00

05-17330-00

05-17330-00

05-17330-00

05-17330-00

27

WAVE WASHER

ST STL

122A155-01

122A155-02

122A155-02

122A155-02

28A

SEAT RING, 1/2A K1

ST STL

SN217

SEAT RING, 1/2B K1

ST STL

SUU217

SEAT RING, 1/2C K1

ST STL

SN217

SEAT RING, 1/2E K1

ST STL

SN217

SEAT RING, T K1

ST STL

SX217

SM217

562A114-02

562A114-03

562A114-04

562A114-05

28B

SEAT RING, 1/2A K5

ST STL

562A110-01

SEAT RING, 1/2B K5

ST STL

562A110-01

SEAT RING, 1/2C K5

ST STL

562A110-01

SEAT RING, 1/2E K5

ST STL

562A110-01

SEAT RING, T K5

ST STL

562A112-01

562A113-01

562A114-02

562A114-03

562A114-04

562A114-05

29

TAILPIECE

GALV IRON

SX227

SMP462

SMP463

SBB227

SMP465

SMP593

30

BODY BRONZE

292B110-01

292B110-01

SAM1167B

SAN1167B

SAN1167B

564B116-01

31

CAP

BRASS

557B101-01

SB312E

SB312E

SB312E

32

TRAVEL INDICATOR

ALUM

05-12962-00

05-12962-00

05-12962-00

05-12962-00

05-12962-00

05-12962-00

33

V RING PACKING SET

TFE/SS/VITON

204A104-01

204A104-01

204A104-01

204A104-01

204A104-01

204A104-01

34

STEM

ST STL

552A117-01

552A117-01

552A115-01

552A115-02

552A115-02

552A115-02

35*

YOKE BUSHING

BRASS

04-17278-00

04-17278-00

04-17278-00

04-17278-00

04-17278-00

04-17278-00

36**

SPACER

BRASS

04-17280-00

04-17280-00

04-17280-00

04-17280-00

04-17280-00

04-17280-00

37

NUT

ST STL

05-17342-00

05-17342-00

38

GUIDE

ST STL

556A111-01

556A111-02

556A111-02

556A111-02

39

PLUG, 1/2A

ST STL

554A154

PLUG, 1/2B

ST STL

554A158

PLUG, 1/2C

ST STL

554A153

PLUG, 1/2D

ST STL

554A156

PLUG, 1/2E

ST STL

554A159

PLUG, T

ST STL

554A157

554A155

554A146-02

554A146-03

554A146-04

554A146-05

40

UNION NUT

GALV IRON

SMP487

SMP467

SMP468

SMP470

SMP470

SMP592

K1 VALVE BODY ASSEMBLY PART NUMBERS

FIGURE 2 - 

VALVE BODY ASSEMBLY - K1 1" - 2"

FIGURE 4 - 

VALVE BODY ASSEMBLY - K1 - 1/2" - 3/4"

* Not included in body assembly; order K-KIT separately.
**Not included in body assembly: order separately.

Summary of Contents for P-K Compact

Page 1: ......

Page 2: ......

Page 3: ......

Page 4: ......

Page 5: ......

Page 6: ......

Page 7: ......

Page 8: ...ontinue to follow the installation instructions supplied in this manual for the T61 temperature controller and J or K series pneumatic control valve The T61 temperature controller should be set at des...

Page 9: ...Hot Water Dump Solenoid Spence T61 Temp Controller Steam Valve Shut Off Solenoid Spence J or K Series Pneumatic Control Valve Vacuum Breaker DRAWING 1...

Page 10: ......

Page 11: ...8 113 4 91 4 111 4 331 2 47 50 226 79 74 251 298 235 286 15 2 21 21 2 93 8 51 4 45 8 117 8 111 4 72 65 238 133 118 302 286 33 3 10 61 8 53 8 117 8 111 4 84 80 254 155 136 302 286 39 4 117 8 71 8 73 8...

Page 12: ...accordance with instructions furnished by the manufacturer of these items Connect necessary air lines and or electrical connections to diaphragm chamber and valve mounted accessories Use 1 4 O D tubi...

Page 13: ...si Do not exceed 20 psi Reverse Acting Fail Closed Air to Open FC ATO Direct Acting Fail Open Air to Close FO ATC Based on 20 psi air supply with positioner Based on 30 psi air supply K1 K4 ACTUATOR S...

Page 14: ...r direct or reverse action Be sure piston spring recesses line up between casing ribs as shown in Figure 8C Lubricate bushing O ring 8 and insert actuator stem through bushing Re attach upper casing 2...

Page 15: ...stem 34 into actuator stem 16 until plug stem assembly stops at upper limit of travel and or a slight downward movement of actuator stem is detected Turn stem nuts up body stem and tighten them to loc...

Page 16: ...114 05 29 TAILPIECE GALV IRON SX227 SMP462 SMP463 SBB227 SMP465 SMP593 30 BODY BRONZE 292B110 01 292B110 01 SAM1167B SAN1167B SAN1167B 564B116 01 31 CAP BRASS 557B101 01 SB312E SB312E SB312E 32 TRAVEL...

Page 17: ...teel 5 02860 0 5 02856 0 5 02860 0 35 Blind flange Cast iron 4 17334 0 4 17337 0 4 17334 0 36 Gasket Graphite 5 02367 1 5 02369 1 5 02371 1 37 Disc stem 304 ss 4 17333 0 4 17340 0 4 17344 0 38 Nut C10...

Page 18: ...CI powder coat 1 10 Stem nut Steel 5 13374 0 1 11 Stem washer 316 ss 5 12963 0 1 3 12 Seal washer Steel 5 13203 0 1 13 Piston 316 ss 1 14 Casing bolt long 304 ss 5 04889 0 2 15 Diaphragm 36 sq in Nit...

Page 19: ...steam pressure It is normally closed being held so by initial pressure on the disc and by an internal main spring The pressure pilot is actuated by means of an air signal applied to it s diaphragm Th...

Page 20: ...t At this point factors such as thermostat location trapping and valve size should be reexamined If the regulator swings immediately on startup and does not settle out and decreasing the sensitivity b...

Page 21: ...sting knob counterclockwise 3 Care should be taken not to damage O rings 6 Examine for nicks and other defects 4 Examine spool 3 and ball 2 for defects 5 Clean spool and ball with air pressure 6 Reass...

Page 22: ...T61 T63 T64 Reverse Acting 08 11507 01 These parts furnished in Repair Kit When ordering parts it is essential that the pilot type service and serial number be stated Select part by item number but or...

Page 23: ...rap below and close to the equipment being drained avoiding long lengths of horizontal piping leading to the steam trap 2 Pitch all horizontal inlet lines toward the steam trap to help eliminate poten...

Page 24: ......

Page 25: ......

Page 26: ......

Page 27: ......

Page 28: ......

Page 29: ......

Page 30: ......

Page 31: ...lve bonnet slightly and rotate to desired position Do not rotate the diaphragm assembly with the valve bonnet 5 Replace bonnet screws and torque in a crisscross manner to 95 10 in lbs 10 7 1 1 Nm 6 Po...

Page 32: ...ment If parts are worn or damaged install a complete ASCO Rebuild Kit Valve Reassembly 1 Lubricate body gasket and solenoid base gasket with DOW CORNINGr 200 Fluid lubricant or an equivalent high grad...

Page 33: ...icates Parts Supplied In ASCO Rebuild Kits solenoid base sub assembly solenoid base sub assembly core spring core assembly core spring core assembly diaphragm spring small end of spring to seat in cup...

Page 34: ...y gasket solenoid base core spring stem stem spring stem bonnet mounting bracket two positions optional bleed hole core spring wide end in core first closed end protrudes from top of core stem pin Ind...

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