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PATON

VDI PROFESSIONAL SERIES DC MMA/TIG/MIG/MAG

7.1

MANUAL ARC WELDING PROCESS

(MMA)

.........................................................

7.2

ARGON SHIELDED TUNGSTEN-ARC WELDING PROCESS

(TIG)

.....................

7.3

SEMIAUTOMATIC ARC WELDING PROCESS

(MIG/MAG)

.................................

OPERATION WITH AN ELECTRIC GENERATOR ..................................................

MAINTENANCE ...........................................................................................................

10.

STORAGE ......................................................................................................................

11.

TRANSPORTATION .....................................................................................................

12.

SPECIFICATION DATA ...............................................................................................

13.

DELIVERY SET ............................................................................................................

14.

SAFETY INSTRUCTIONS ...........................................................................................

15.

WARRANTY .................................................................................................................

16.

WASTE ELECTRICAL & ELECTRONIC EQUIPMENT ...........................................

17.

ELECTRICAL SCHEMATIC DIAGRAM ....................................................................

18.

ACCEPTANCE CERTIFICATE ....................................................................................

19.

WARRANTY CARD .....................................................................................................

Summary of Contents for VDI 160 PRO

Page 1: ......

Page 2: ...T ARC WELDING MODE 12 3 8 REDUCTION OF OPEN CIRCUIT VOLTAGE 13 3 9 WELDING AT PULSE WELDING CURRENT 13 4 ARGON ARC WELDING PROCESS TIG 14 4 1 PREPARING THE WELDING UNIT FOR OPERATION 14 4 2 OPERATIONA...

Page 3: ...3 SEMIAUTOMATIC ARC WELDING PROCESS MIG MAG 24 8 OPERATION WITH AN ELECTRIC GENERATOR 24 9 MAINTENANCE 25 10 STORAGE 25 11 TRANSPORTATION 25 12 SPECIFICATION DATA 25 13 DELIVERY SET 26 14 SAFETY INSTR...

Page 4: ...ure that all product in series production are in conformity with the product sample detailed in this report The applicant should hold the whole technical report at disposal of the competent all the ri...

Page 5: ...ore than 80 Not more than 0 6 mm 1 75 1 5 115 2 155 2 5 195 4 310 6 465 3 mm Not more than 120 Not more than 0 8 mm 1 5 75 2 105 2 5 130 4 205 6 310 4 mm Up to 160 Not more than 1 0 mm 2 75 2 5 95 4 1...

Page 6: ...cantly reduced as compared with other welding units with similar characteristics The basic advantages of the PATON welding units are the following 1 The possibility to adjust welding parameters in wid...

Page 7: ...MAG 5 500 Hz Increased current arc starting function of the manual arc welding process Adjustable Reduced voltage welding function of the manual arc welding process Adjustable Protection against elect...

Page 8: ...THS OF THE WELDING CABLES ARE INDICATED BELOW Cable length m Maximum current A Cross section area of the cable conductor mm2 Cable designation 4 8 m Not more than 160 16 mm2 KG 1 16 5 10 m Not more th...

Page 9: ...ted in very rare cases using special electrodes an electrode wire is connected b for TIG welding a TIG torch is connected c for MIG MAG welding with a self shielding wire the polarization change wire...

Page 10: ...allic particles for example when grinding the weld sucked into the welding unit by the unit ventilator ATTENTION After fall from a height the welding unit might be a source of electrical shock Install...

Page 11: ...skipped press the button 4 again the methods are switched over and over again 7 Holding the button 3 for about 5 seconds we gain access to the locked functions of the welder 8 Using the buttons 1 set...

Page 12: ...because the operation of the welding unit and reliable arc starting in these conditions are possible only if the welding unit is connected to a high power system The procedure for changing the values...

Page 13: ...C of the welding unit is 1 4 V A This value is optimal for the most common electrodes and with rutile coating ANO 21 In order to facilitate welding with electrodes with standard coating UONI 13 45 it...

Page 14: ...reach places The proper adjustment of the welding process parameters in the welding at pulse welding current has a direct effect on the weld quality specifically reduces weld metal porosity and decre...

Page 15: ...nufacturer of the welding unit The order of preparing the device for TIG welding 1 Connect the TIG torch to connector socket B 2 Connect the grounding cable to connector socket A 3 Connect the groundi...

Page 16: ...s set by default and is designed for welding torches with contact arc starting without using oscillators and other like devices In contrast to conventional methods of arc starting the contact arc star...

Page 17: ...welding process affects the weld parameters similar to the movement of the operator hand in manual arc welding process specifically at hard to reach places The proper adjustment of the welding process...

Page 18: ...st the voltage at the output terminals of the unit As an external electrode wire feeding unit any independent electrode wire feeding unit with an integrated special power supply for the unit driving m...

Page 19: ...o the outlet of the power supply system 13 Connect the power cable of wire feeder unit to the outlet of the power supply system 14 Set switch 7 on the rear panel of the welding unit to position I swit...

Page 20: ...matic arc welding For welding with any wire diameter in the range of 0 6 1 2 mm set the medium electrode wire feed velocity of 7 10 m min and the medium welding voltage of about 19 V Notwithstanding t...

Page 21: ...welded in the welding voltage decay mode The default voltage modulated reduction period TIME DOWN VOLTAGE is 1 0 s and can be varied by the operator at his option see Section 6 1 5 4 INDUCTANCE CONTRO...

Page 22: ...amplitude POWER OF PULSE higher than 0 The voltage pulse amplitude should be set in percentage of the welding voltage specified for the welding process Example Welding is to be performed with electro...

Page 23: ...ssian 1 When the device is turned off press and hold the MENU button then start the device with the main switch 2 The language change function appears on the main screen To change the language press t...

Page 24: ...stment 1 A for VDI 200 PRO c 12 250 A adjustment 1 A for VDI 250 PRO 230 V POWER HOT START Current intensity in the increased current arc starting mode 40 default value a 0 OFF 100 at low currents adj...

Page 25: ...ne of three function levels OFF default value a 1st stage Hardest arc b 2nd stage Average arc c 3rd stage Softest arc TIME UP VOLTAGE Time up voltage 0 1 s default value a 0 1 5 0 s adjustment 0 1 s T...

Page 26: ...illed see Section 15 Safety instructions 2 At half yearly intervals purge the welding unit with dry compressed air 3 When working in environment with excessive dust content manually clean the passages...

Page 27: ...ing voltage for the semiautomatic arc welding process MIG MAG 12 28 V 13 DELIVERY SET 1 Welding unit with a power cable 3 m in length 1 pcs 2 The welding cable 3 m in length with an Abicor Binzel DE 2...

Page 28: ...goggles or with non flammable radiation absorbing screens VAPOUR AND GASES MAY BE DANGEROUS The resulting smoke and harmful gases should be removed from the work area by means of specialized equipment...

Page 29: ...lid removed is forbidden NOISE ASSOCIATED WITH WELDING CAN BE HARMFUL The welding arc formed during welding can emit sounds higher than 85dB for 8 hours of working time Welders operating the equipmen...

Page 30: ...ent Cleaning should be carried out carefully keeping the compressor hose at a sufficient distance to avoid damage to the soldering of electronic components and mechanical parts Also the basic warranty...

Page 31: ...quipment you should get information on approved collection systems from our local representative By applying this European Directive you will protect the environment and human health If you would like...

Page 32: ...P a g e PATON VDI PROFESSIONAL SERIES DC MMA TIG MIG MAG 17 ELECTRICAL SCHEMATIC DIAGRAM Basic electrical diagram Source PATON VDI 160 200 250 DC MMA TIG MIG MAG BIS 0403 BUV 0400 V BVR 0400 230 V 400...

Page 33: ...nature of the seller Central PATON Service Center Przemys owa 14 Street Rzesz w City Poland zip code 35105 Head of Service Center Piotr B aszkowski Phone 48 22 290 86 96 e mail service patonwelding de...

Page 34: ...AND FAULTY CONDITION CAUSE Tel Technical support 48 22 290 86 96 Address of the service center 35105 Poland Rzesz w 14 Przemys owa Street DATE OF REPORT TO REPAIR DATE OF SERVICE REPAIR _____________...

Page 35: ...TY CONDITION CAUSE Tel Technical support 48 22 290 86 96 Address of the service center 35105 Poland Rzesz w 14 Przemys owa Street DATE OF REPORT TO REPAIR DATE OF SERVICE REPAIR ________________ _____...

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