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23 | P a g e

 PATON

®

 

ADI 200 STANDARD TIG/MMA MIG/MAG

 

4.9 POST WELDING GAS PURGING 

According  to  this  function,  the  weld  area  is  purged  with  protective  gas  after  welding  in  order  to 
prevent contact of molten metal in the weld area with atmospheric air. By default, the gas purging 
period 

[Post Flow]

 is 2.5 s and can be varied by the operator at his option.

 

 

4.10 WELDING AT PULSE WELDING CURRENT

 

This  function  is  designed  to  simplify  the  control  of  a  welding  process  in  various  spatial  welding 
positions,  excluding  a  flat  welding  position.  This  function  is  also  used  in  welding  nonferrous 
metals.  When  this  function  is  activated,  the  application  of  pulse  welding  current  improves  the 
mixing of molten metals in the weld area and causes forced action on the transfer of molten metal 
drops  into  the  welding  pool,  therefore  the  stability  of  the  weld  formation  and  the  stability  of  the 
welding process are improved. The pulse welding current in the manual arc welding process affects 
the weld  parameters similar to the movement of the operator hand in  manual arc welding process, 
specifically  at  hard-to-reach  places.    The  proper  adjustment  of  the  welding  process  parameters  in 
the  welding  at  pulse  welding  current  has  a  direct  effect  on  the  weld  quality,  specifically  reduces 
weld  metal  porosity  and  decreases  the  graininess  of  the  weld  metal.  As  a  result  of  the  improved 
weld quality, the weld strength increases. 
 

To  activate  this  function,  it  is  necessary  to  set  the  following  three  operational  parameters  of  the 
welding  process:  current  pulse  amplitude 

[POWER  OF  PULSE]

,

  current  pulse  frequency 

[FREQUENCY  OF  PULSE]

,

  and  duty  cycle 

[DUTY  CYCLE  OF  PULSE]

.

  By  default,  the  current  pulse 

amplitude is 0 [OFF], that is, the function is switched off, the current pulse frequency is 5 Hz, and 
the duty cycle is 50 %. To activate the function, set the current pulse amplitude higher than 0. The 
current pulse amplitude should be set in percentage of the welding current specified for the welding 
process. 

 

Example:

 

Welding is to be performed with welding no consumable tungsten electrode 2.0 mm 
in  diameter.  The  set  welding  current  is  100  A.  The  current 

[POWER  OF  PULSE]

 

pulse  amplitude  is  30  %.  The  current  pulse  frequency  is  5  Hz 

[FREQUENCY  OF 

PULSE]

 (default value).  The duty cycle is 

[DUTY CYCLE  OF  PULSE] 

50 % (default 

value). 

 

Result: 

The result is the following: the welding current pulse amplitude will be in the range 
of  70  …  130  A,  the  current  pulse  frequency  will  be  5  Hz,  and  the  current  pulse 
length will be equal to the length of an interval between pulses. If the duty cycle is 
not  equal  to  50  %,  the  current  pulses  will  be  nonsymmetrical  relative  to  the 
intervals between pulses, but the average welding current value will be equal to the 
set welding current value of 100 A. As a result, the average heat input to the weld 
will not change. 

  

Summary of Contents for ADI 160 STANDARD

Page 1: ...0 P a g e PATON ADI 200 STANDARD TIG MMA MIG MAG...

Page 2: ...UNIT 14 3 7 SHORT ARC WELDING MODE 14 3 8 REDUCTION OF OPEN CIRCUIT VOLTAGE 14 3 9 WELDING AT PULSE WELDING CURRENT 15 4 ARGON ARC WELDING PROCESS TIG 16 4 1 ARGON ARC WELDING PROCESS WITH TIG LIFT FU...

Page 3: ...CHOOSING A LANGUAGE ON THE DEVICE 30 6 2 SWITCHING TO THE REQUIRED FUNCTION 30 6 3 SWITCHING TO THE REQUIRED WELDING PROCESS 31 6 4 RESETTING ALL FUNCTIONS CURRENT WELDING METHOD 31 7 GENERAL LIST OF...

Page 4: ...duct in series production are in conformity with the product sample detailed in this report The applicant should hold the whole technical report at disposal of the competent all the right Applied EC D...

Page 5: ...IG MAG welding process mm Cross section area of the power cable conductor mm2 Maximum cable length m PATON ADI 160 STANDARD 2 mm Not more than 80 A Not more than 0 6 1 75 1 5 115 2 155 2 5 195 4 310 3...

Page 6: ...xcess and low power supply voltage Due to the increased frequency of the input voltage of the rectifier transformer of the welding unit the weight and overall dimensions of the transformer are signifi...

Page 7: ...60 Welding current control range A 8 160 10 200 Welding voltage control range V 12 28 12 28 Diameter of a stick electrode mm 1 6 4 0 1 6 5 0 Diameter of electrode wire mm 0 6 1 0 0 6 1 0 Welding proce...

Page 8: ...imum current A Cross section area of the cable conductor mm2 Cable designation 1 10 m Not more than 160 16 mm2 KG 1 16 2 16 m Up to 200 25 mm2 G 1 25 These Standard Series welding units are protected...

Page 9: ...sly lights green when the welding unit in the operating mode and in the manual arc welding process b Continuously lights red when a fault has occurred or the welding unit is overheated in any operatin...

Page 10: ...n 15 Safety instructions before setting the welding unit into operation 2 1 PROPER USE The welding unit is designed for manual covered electrode arc welding MMA argon arc welding TIG and gas shielded...

Page 11: ...3 CONNECTION TO A POWER SUPPLY SYSTEM The commercial welding unit is rated for an input power supply voltage of 230 V 30 13 ATTENTION If the input power supply voltage of the welding unit exceeds 270...

Page 12: ...desired welding method has been skipped press the button 4 again the methods are switched over and over again 7 Holding the button 3 for about 5 seconds we gain access to the locked functions of the w...

Page 13: ...conditions this method of arc starting is the only possible one The welding current may be increased in order to improve the conditions for arc starting when the welding unit is connected to a reliab...

Page 14: ...y of arc in short arc welding mode when the welding unit is connected to a reliable power supply system but the increased current in this mode can cause burn out when welding thin parts Therefore it i...

Page 15: ...se it is sometimes required to increase the threshold value TRESHHOLD ARC FORCE for the reduced voltage welding function to 18 V 3 7 SHORT ARC WELDING MODE This short arc welding mode should be used i...

Page 16: ...OF PULSE current pulse frequency FREQUENCY OF PULSE and duty cycle DUTY CYCLE OF PULSE By default the current pulse amplitude is 0 OFF that is the function is switched off the current pulse frequency...

Page 17: ...e connection with the gas cylinder 7 Connect the power cable of the welding unit to the outlet of the power supply system 8 Set switch 9 on the rear panel of the welding unit to position I switching o...

Page 18: ...e formation of current surge at the instant of time of the arc starting As a result disintegration of the no consumable tungsten electrode and ingress of the electrode particles into the weld can be p...

Page 19: ...h 9 on the rear panel of the welding unit to position I switching on 11 Switch the button 4 to the TIG welding position if the desired welding method has been skipped press the button 4 again the meth...

Page 20: ...as supply valve When the control button of the welding torch is pressed the control signal is generated and transmitted to the controller of the welding unit On this control signal the gas supply valv...

Page 21: ...the rear panel of the welding unit to position I switching on 11 Switch the button 4 to the TIG welding position if the desired welding method has been skipped press the button 4 again the methods ar...

Page 22: ...th two differences According to the first difference at the start of welding when the control button is held down after the first pressing the weld area has been purged with gas before welding and the...

Page 23: ...torch This function prevents the spillage of molten metal in the welding pool Additionally during the period Rise Time of the linear increase of welding current it is possible to accurately locate the...

Page 24: ...ses the graininess of the weld metal As a result of the improved weld quality the weld strength increases To activate this function it is necessary to set the following three operational parameters of...

Page 25: ...r Operations required to set these parameters for the current welding process are described in Section 6 1 Figure 4 Welding process ladder button operation mode TIG DC 4T pulse 5 SEMIAUTOMATIC ARC WEL...

Page 26: ...while the polarization cable in the feeder 8 should be attached to the welder socket B 4 Connect the grounding cable to the workpiece 5 Connect the MIG MAG welding torch to the connector 7 in wire fe...

Page 27: ...Check correct shielding gas flow using the button 4 on the Gas Test feeder 19 By using the button 1 in the welding machine we can adjust the welding voltage and the value of additional function of th...

Page 28: ...ng For welding with any electrode wire diameter in the range of 0 6 1 2 mm set the medium electrode wire feed velocity of 7 10 m min and the medium welding voltage of about 19 V Notwithstanding that t...

Page 29: ...G PROCESS This function is designed for the smooth welding of a welding crater which can be formed in the welding pool due to electromagnetic blow forces generated by the welding arc The crater so for...

Page 30: ...lding process voltage pulse amplitude POWER OF PULSE voltage pulse frequency FREQUENCY OF PULSE and duty cycle DUTY CYCLE OF PULSE By default the voltage pulse amplitude is 0 OFF that is the function...

Page 31: ...ial selection of any function in the current welding process is provided 2 If the button is pressed and held more than 5 s the sequential selection of any welding process is provided 3 If the button i...

Page 32: ...ons and parameters of the welding unit will return to the default factory set values These operations for setting default parameter values should be performed individually for all the welding processe...

Page 33: ...rging 3 0 s default value a 1 0 25 0 s positive or negative increment 0 1 s PRIMARY ARC Initial current pilot arc current 15 A default value a 8 40 A positive or negative increment 1 A for ADI 160S b...

Page 34: ...e following conditions are satisfied Electrode diameter mm Set welding current in the MMA and TIG welding processes A Electrode wire diameter in the MIG MAG welding process mm Minimum power of the gen...

Page 35: ...hym zamkni tym pomieszczeniu w temperaturze nie ni ej 5 0 W pomieszczeniu nie mog wyst powa opary kwas w lub innych substancji chemicznie czynnych 11 TRANSPORTATION Zapakowane urz dzenie mo e by trans...

Page 36: ...Warranty commitments are cancelled in case of mechanical damage Term of the main guarantees for welding inverter series STANDARD is 5 years The basic warranty period is calculated from the date of sa...

Page 37: ...nty a month and year of the machine set by serial number 1 In case of loss of the passport holder 2 In the absence of a correct or even any passport fill the seller in the sale of the machine 3 In the...

Page 38: ...c with uncovered eyes Arc and splinters may cause skin burns or flames so always wear a protective mask fitted with a darkened filter glasses should be equipped with glass filter grade DIN 9 10 Any un...

Page 39: ...ECTRIC POWER SOURCES It is forbidden to work with damaged welding wires or on wet substrates Welding cables should be strong undamaged and insulated Weakened connections and damaged cable must be repl...

Page 40: ...he equipment you should get information on approved collection systems from our local representative By applying this European Directive you will protect the environment and human health If you would...

Page 41: ...40 P a g e PATON ADI 200 STANDARD TIG MMA MIG MAG 17 ELECTRICAL SCHEMATIC DIAGRAM Basic electrical diagram Source PATON ADI 200S DC TIG MMA MIG MAG CURRENT 230 V BUV 0400 BVR 0400 BIS 0403...

Page 42: ...nature of the seller Central PATON Service Center Przemys owa 14 Street Rzesz w City Poland zip code 35105 Head of Service Center Piotr B aszkowski Phone 48 22 290 86 96 e mail service patonwelding be...

Page 43: ...FAULTY CONDITION CAUSE Tel Technical support 48 22 290 86 96 Address of the service center 35105 Poland Rzesz w 14 Przemys owa Street DATE OF REPORT TO REPAIR DATE OF SERVICE REPAIR ________________ _...

Page 44: ...NDITION CAUSE Tel Technical support 48 22 290 86 96 Address of the service center 35105 Poland Rzesz w 14 Przemys owa Street DATE OF REPORT TO REPAIR DATE OF SERVICE REPAIR ________________ __________...

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