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3      IM50S COILMASTER MANUAL

TOOL SAFETY INSTRUCTIONS

SAFETY INSTRUCTION:  
TOOL OPERATION

1.  EYE AND EAR PROTECTION. 

Eye protection must meet the requirements 
of AS/NZS 1337:1992 and should have side 
shields for increased protection.

2.  NEVER ASSUME THE TOOL IS EMPTY. 

Never point the tool at yourself or anyone else.

3.  NEVER ENGAGE IN “HORSEPLAY” WITH THE 

TOOL. 
Careless and improper use may results in a serious 
accident.

4.  NEVER CARRY THE TOOL WITH YOUR FINGER  

ON, OR DEPRESSING, THE TRIGGER.
This practice may result in an accidental discharge  
or a fastener.

5.  NEVER OPERATE A TOOL THAT IS  

MALFUNCTIONING. 
Repair or refer to a service agent.

6.  DO NOT LOAD FASTENERS WITH  

THE TRIGGER OR SAFETY YOKE DEPRESSED. 
A fastener may be accidently discharged.

7.  NEVER OPERATE THE TOOL WITH THE WORK 

CONTACT ELEMENT REMOVED OR DISABLED. 
Never operate the tool if the work contact element  
is not working properly or sliding freely.

8.  ALWAYS POINT THE TOOL AWAY FROM YOUR-

SELF AND OTHERS WHEN CLEARING A JAM OR 
REMOVING FASTENERS. ALWAYS REMOVE THE 
FUEL CELL AND BATTERY BEFORE CHECKING 
THE TOOL.

9.  NEVER OPERATE THE IMPULSE COILMASTER  

IF PARTS ARE LOOSE, DAMAGED OR MISSING. 

10.  DO NOT DRIVE FASTENERS INTO KNOTS OR  

ON TOP OF OTHER FASTENERS. 
A fastener may ricochet and cause serious injury.

11.  OPERATE THE TOOL ONLY ON THE WORKPIECE. 

12.  NEVER DRIVE FASTENERS INTO AREAS WITH 

CONCEALED HAZARDS. 
Always check the area behind the work surface for 
electrical wiring, gas, pipes, water pipes, sewer drains 
or other potential hazards.

13.  ALWAYS MAINTAIN SECURE AND  

UNOBSTRUCTED FOOTING WHEN ON LADDERS, 
PLATFORMS OR OTHER HIGH LOCATIONS. 

14.  ALLOW ONLY QUALIFIED PERSONNEL TO 

OPERATE THE IMPULSE COILMASTER.

15.  PROPERLY STORE FUEL CELL.

Always store fuel cells where they will not be 
exposed to an open flame, sparks, in direct 
sunlight or temperatures above 25°C.

16.  ALWAYS STORE THE TOOL WITH THE FUEL CELL 

AND BATTERY REMOVED. 
Store the fuel cells in the case with the Impulse 
CoilMaster.

17.  KEEP THE TOOL CLEAN AND WELL MAINTAINED. 

18.  KEEP YOUR HANDS CLEAR OF THE WORK  

AREA SURFACE. 

A fastener may exit at an angle  
unexpectedly and cause injury. 

19.  OBSERVE LOCAL BATTERY AND FUEL CELL 

DISPOSAL REGULATIONS. 

20.  WHEN NOT IN USE, REMOVE THE BATTERY  

AND FASTENERS AND RETURN THE TOOL 
TO ITS CASE.  

21.  IT IS NOT PERMITTED TO MAKE ANY 

MODIFICATION TO THE TOOL, FUEL CELL OR 
BATTERY OTHER THAN THOSE SPECIFIED BY 
THE MANUFACTURER.

22.  ONLY USE PASLODE SPECIFIED CONSUMABLES, 

BATTERIES AND FUEL CELLS. 

23.  IF THE TOOL MISFIRES, ALWAYS REMOVE THE 

BATTERY PRIOR TO EXAMINATION OF THE TOOL. 
If the problem persists contact your local   centre or 
the tool manufacturer. The tool should be regularly 
inspected for defective parts, loose screws (especially 
after cleaning), etc and any defects rectified before 
use. Check prior to each operation that the safety 
mechanism is functioning properly.

Summary of Contents for COILMASTER IM50S

Page 1: ...PASLODE IMPULSE COILMASTER IM50S MANUAL ANZ Product Code B40001 ...

Page 2: ...TOOL SAFETY INSTRUCTIONS BATTERY SAFETY CHARGING FUEL CELL SAFETY TOOL OVERVIEW FUEL CELL LOADING PROCEDURE CORRECT TOOL OPERATING PROCEDURES PREPARING AND USE OF TOOL TROUBLESHOOTING TOOL MAINTENANCE TOOL SPECIFICATIONS SCHEMATICS ACCESSORIES 2 3 4 5 6 7 8 9 10 11 15 16 19 ...

Page 3: ...usness ALWAYS keep the Impulse IM50S CoilMaster fuel cell battery and battery charger out of the reach of children ALWAYS wear eye and ear safety equipment PPE when working with or in the vicinity of the Paslode Impulse IM50S CoilMaster The Impulse IM50S CoilMaster should not be used in the rain or where excessive moisture is present MAINTENANCE Restrict Field Maintenance to the following CHECKING...

Page 4: ...VER DRIVE FASTENERS INTO AREAS WITH CONCEALED HAZARDS Always check the area behind the work surface for electrical wiring gas pipes water pipes sewer drains or other potential hazards 13 ALWAYS MAINTAIN SECURE AND UNOBSTRUCTED FOOTING WHEN ON LADDERS PLATFORMS OR OTHER HIGH LOCATIONS 14 ALLOW ONLY QUALIFIED PERSONNEL TO OPERATE THE IMPULSE COILMASTER 15 PROPERLY STORE FUEL CELL Always store fuel c...

Page 5: ... covered areas Do not expose it to rain or to excessive humidity Arrange the charger lead appropriately to avoid unnecessary damage Do not use the charger if the cable or plug is damaged Replace immediately To avoid electrocution disconnect the power supply adapter before cleaning the terminals and contacts Use a dry cloth BATTERY DISPOSAL Batteries and charging systems must be recycled or taken t...

Page 6: ...e 2008 47 EC regulations It contains Liquefied hydrocarbon gases butane propane propylene A lubricant to maximise the tool durability When the fuel is used there will always be some propellant left inside the cartridge The fuel cell is always pressurized Its contents are extremely flammable The fuel cell is not reusable FUEL CELL DISPOSAL Dispose of all empty fuel cells responsibly Remember to dis...

Page 7: ...3 2 87mm L 32mm to 50mm Smooth Ring and Screw Type of head Flat Dome OFF ON DEPTH OF DRIVE ADJUSTMENT ON BOARD SPARE NO MAR TIP ADJUSTABLE BELT HOOK SOFT RUBBER HAND GRIP FLASHING GREEN CHARGED FLASHING RED NEEDS CHARGING COLLATION TEAR OFF SUPPORT POST ...

Page 8: ... Carefully align fuel adaptor and cell stem Fuel adaptor locks in up position Remove fuel cell carefully Load fuel cell To close Push forward then down to lock fuel door Load fuel cell 6 5 7 1 2 3 4 ALWAYS REMOVE BATTERY FUEL CELL AND FASTENERS WHEN SERVICING OR CLEARING A JAM ONLY USE PASLODE S SPECIALLY FORMULATED FUEL FAILURE TO DO SO MAY DAMAGE YOUR TOOL CAUSE MISFIRES AND VOID WARRANTY ...

Page 9: ... of tool nose Only then tear off collation Locking tab post support collation The tool has a locking tab which is designed to hold the tape in place Check locking tab is positioned correctly in hole provided in collation tape The correct use of this locking tab ensures nails can not be dislodged from collation strip during removal of excess tape WARNING Do not pull collation tape straight out of n...

Page 10: ...UMB WHEEL ROTATION Metal Plate Surface Counter Sunk Proud INCREASE DEPTH OF DRIVE DECREASE DEPTH OF DRIVE ALWAYS WEAR EYE AND HEARING PROTECTION TOOL FIRING SEQUENCE 1000 hour max fire rate 2 nails second 7 C to 40 C BANG BZZZZZ 1 2 3 4 Depress work contact probe Actuate trigger tool fires Allow recoil work contact is released Trigger released CORRECT BATTERY OPERATION ON OFF SWITCH Battery has 2 ...

Page 11: ...but tool does not fire SOLUTION Check for empty fuel cell flat battery clogged filter or dirty spark plug Clean and oil tool Check driver blade returned to top of cylinder BZZZZZ BZZZZZ ALWAYS REMOVE BATTERY FUEL CELL AND FASTENERS WHEN SERVICING OR CLEARING A JAM PROBLEM Fan runs tool fires no nail fed SOLUTION Check for jammed nail Clean and lubricate feed piston 5 000 shots Drip Impulse oil int...

Page 12: ...0 10 000 Fasteners Driven Week 2 3 Days Weekly Every 2 Weeks Monthy Every 2 Months CLEANING AND OILING INTERVAL ENVIRONMENTAL WORK CONDITIONS 1 2 3 ALWAYS REMOVE BATTERY FUEL CELL AND FASTENERS WHEN SERVICING OR CLEARING A JAM CLEANING THE AIR FILTER Tap filter gently against timber to remove dust Use a flat bladed screw driver to remove cap Cleaner Degreaser or soap and water restores the filter ...

Page 13: ...4L B20544F 1 2 3 Using a flat bladed screw driver remove grill 1 and filter 2 Remove cap 4 7 8 9 Push drive blade piston assembly to the bottom of the cylinder 24 Remove shoulder cap screws 91 and 72 Separate body and handle 4 5 6 Separate magazine from tool assembly Remove feeder cap screws 58 housing cover bumping and spring Remove magazine shoulder screw and nut 91 and 72 Take off head cap undo...

Page 14: ...reassembly ensure wiring does not get pinched 10 11 12 Remove and clean cylinder remove deposits Always angle backwards to drain correct avoid washing deposits into lower cylinder Oil all moving surfaces Return driver to top rest position 24 TOOL MAINTENANCE cont 16 Carefully align head and fan blade Caution avoid bending fan blades during reassembly Replace cap screw 91 and nut 72 17 18 Replace s...

Page 15: ...w 91and nut 72 Replace cap 3 and screws 4 tighten 22 23 24 Refit magazine 92 20 21 19 Tighten cap screws 58 Oil feed piston externally every 5 000 shots 50 TOOL MAINTENANCE cont ALWAYS REMOVE BATTERY FUEL CELL AND FASTENERS WHEN SERVICING OR CLEARING A JAM You are ready to refit the head cap ...

Page 16: ...t mm 0º Degree Length 310 Height 335 Width 120 2 95 200 nails Length 32 50 Diameter 2 3 2 87 Plastic Sheet Collation Smooth Ring Screw Centre Post Flat and Dome Full Round Head Nail Bright Electro Galv Hot Dip Galv Stainless Steel LI ION BATTERY AND CHARGER SYSTEM TECHNICAL DATA PART NO INPUT OUTPUT POLARITY Power Adapter B20543C 240V AC 50 60 Hz 30W 12VDC 1 8A 12V 1 8A Battery Charger Kit B20543B...

Page 17: ...rd Assembly n 27 900595 4 Screw TX SEMS 8 32 x 3 8 75 918903 2 Pad Foam Battery 28 919010 1 Cover Muffler 76 404702 3 Screw TF 6 19 x 3 8 29 919049 1 Muffler 77 919120 1 Trigger Assembly 30 919009 1 Reed Valve 78 903728 1 Wire Lead Assembly Spark 31 919011 1 Reed Plate 79 919063 1 Wire Lead Assembly Fan Motor 32 919016 1 Baffle Exhaust n 80 919079 1 Nut BH 33 919014 1 Seal Exhaust 81 919076 1 Butt...

Page 18: ...26 30 28 27 31 32 33 29 34 35 37 38 21 42 21 41 44 45 52 55 61 62 57 43 58 49 96 SERVICE KIT 010031 39 40 47 48 50 60 63 64 46 36 51 59 Service Kit Item Loctite 242 18 21 19 20 Torque Values in lb Item Torque Item Torque 3 55 60 21 30 35 5 30 35 27 30 35 8 20 25 43 155 165 10 15 20 48 15 20 16 8 10 58 30 35 19 35 40 22 9 10 56 54 53 ...

Page 19: ...part with no item number is only available in an assembly PASLODE IMPULSE IM50S COILMASTER B40001 65 66 67 68 70 71 69 78 72 73 74 88 87 76 85 76 77 72 76 89 79 68 67 80 82 83 84 81 90 90 91 90 75 90 91 42 75 92 93 95 94 60 Torque Values in lb Item Torque Item Torque 67 30 35 90 18 22 76 6 8 91 25 30 80 55 65 86 Service Kit Item Loctite 242 SCHEMATICS cont ...

Page 20: ... NEW ZEALAND PO Box 100 303 NSMC Auckland New Zealand www paslode co nz ACCESSORIES Paslode Impulse Battery B20543A Battery Charger system B20543B B20543C B902661 Carry Case 919143 9 64 Hex Key Maintenance tool 5 32 Hex Key Maintenance tool 900736 401331 Paslode Impulse Lubricating Oil Specially formulated for use in Paslode Impulse tools B20544F Impulse Tool Cleaner Degreaser Recommended cleaner ...

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