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Step 11—Install Pipe Splice and Guide Plate  

When the structure height exceeds 23 feet, a 

pipe splice and a guide plate are furnished 

and should be installed as shown in Fig. 6. 

The pipe spice and both pieces of pipe are 

predrilled to receive the 5/8” diameter pins. 

The guide plate should not be solidly 

mounted until after the vertical pipe has 

been completely installed. Then bolts 

holding the guide plate on the structure 

should be tightened in order that the holes in 

the guide plate line up with the normal 

position of pipe. This assures that there is no 

binding. 

 

Step 12—Install Operating Mechanism 

 

Either a swing handle or a worm gear 

mechanism is (normally) supplied for 

manual switch operation. 

 

Swing Handle Operator  

To install the swing handle operator: 

With ground strap in place on vertical operating 

pipe, slide handle and handle lock plate over the 

end of the vertical operating pipe.  Fasten the 

lock plate at the proper location.  Recommended 

height for the lock plate is 3 ft. 6 in. above 

ground.   

 

Note:

  

The lower end of the vertical operating 

pipe should extend through the lock plate at 

least 3 inches.  It may extend as much as 3 feet 

or more, just so it doesn’t touch the ground or 

column footing. 

 

The lock plate assembly consists of two 

castings, mounted on the pipe guide plate, which 

can be easily adjusted in an arc to provide the 

required rotation.  These act as locks for the 

manual operating handle when it is dropped 

from the operating position.  The handle must be 

raised to a horizontal position for operation. 

With the switch in the fully closed position, set 

the handle clamp so its set screws are 4 inches 

above the lock plate and its vertical centerline is 

at or near as possible to the closed position. 

Temporarily fasten the handle to the pipe with 

the set screws. Operate the switch and move the 

adjustable lock castings until they exert pressure 

against the handle in both the open and closed 

positions of the switch. This provides a slight 

torsional wind-up in the operating pipe. Tighten 

the two piercing set screws on the handle clamp 

until holes are punched into the pipe and 

continue until the screws are firmly seated.  

 

Worm Gear Mechanism 

 

With ground strap in place on vertical operating 

pipe, slide worm gear mechanism (Fig. 8) over 

the vertical operating pipe and attach it to the 

structure. Remove the small position indicators, 

which are attached to the worm gear coupling 

with Allen set screws. Tighten  hex  head set 

screws in the coupling until the vertical 

operating pipe is pierced. The three-pole switch 

should now be operated manually to check for 

proper adjustment. If  all stops at switch 

elevation have been set, including the offset 

bearing, then it is safe to reinstall the position 

indicators on the worm gear mechanism.  These 

indicators should not quite touch the raised boss 

on the worm gear housing in either the open or 

closed position.  There is a possibility of damage 

to the indicators or the coupling if  this is not 

observed 

 

Motor Operator 

For remote operation, a motor operator is 

supplied and it should be installed per the 

instructions supplied with it.   

 

Step 13—Arcing Horn Installation (When 

Supplied) 

When arcing horns are used on switches, they 

should be installed and adjusted after mounting 

the switches on the structure. Arcing horns are 

furnished only when horn gap switches are 

ordered. Fig. 10 shows arcing horns used on 

switches 8.25 thru 169 kV. The movable strait 

horn (C) is assembled be screwing it into the 

blade end. Tighten the locking nut seat securely 

against the end of the blade (A). The stationary 

horn is positioned properly on the jaw with the 

saddle clamp, and bolted (B). This stationary 

horn should be adjusted or even bent slightly to 

give light contact pressure between the two 

horns over the entire length if the movable horn. 

Arcing horns for 242 kV switches are essentially 

the same as Fig 10 with the stationary horn 

contacting the movable horn at the surface 

between the end of the blade and small corona 

ball which is affixed at the end of the movable 

horn.  

Arcing horns for switches 362 thru 8000kV do 

not use a movable horn. Instead the stationary 

Summary of Contents for TTR6

Page 1: ...IB TTR6 B May 2012 ...

Page 2: ...t Crank Rod 7 Step 10 Install Vertical Operating Pipe 7 Step 11 Install Pipe Splice and Guide Plate 8 Step 12 Install Operating Mechanism 8 Step 13 Arcing Horn Installation 8 Step 14 Installation of Corona Rings and Balls 9 Step 15 Final Checks 9 Terminal Connections 9 Maintenance 10 Counterbalances 11 Bearings 12 Cranks 12 Special Switches 13 Renewal Parts 14 Suggested Tools 15 16 Open End Wrench...

Page 3: ...ngs If damage is found file a claim immediately with the transportation company and notify your Pascor Atlantic representative HANDLING Handling of disconnect switches should be done with care Porcelain is fragile and may be damaged due to improper handling Factory drawings should be followed during installation It is recommended that switches be fully assembled and adjusted at ground level before...

Page 4: ...shims place the shims under the insulator supports rotor bearing or spacer mounting flange where the bolts secure the rotor bearing or spacer mounting flange to the switch bases If optional leveling screws and or adjusting nuts have been supplied as shown in Fig 1 adjust the leveling screw and or adjusting nut to align the insulator stacks Loosen all hardware before jacking to prevent binding Step...

Page 5: ...ade into alignment and tighten hinge assembly mounting bolts Should this fail to give proper blade entry the jaw insulator stack should be shimmed or adjusted to suit When central entry is achieved rotate the blade into contact and tighten jaw base mounting bolts Also make certain the jaw fingers are nearly centered on the blade end contact If it is expected that the conductors to be attached to t...

Page 6: ...5 P a g e ...

Page 7: ...t is not usually possible to get this dimension to be equal on all three poles of a three pole switch If it s necessary to adjust this dimension remove connecting pin A and turn clevis B in or out turn then reconnect and try switch Turning the clevis in will move the blade away from the blade stop Conversely turning the clevis out will move the blade closer to the blade stop Open Blade Stop On swi...

Page 8: ...ed position In some adjustments the multi angle crank may be in such a position as to interfere with the stop projection on the switch crank If this is the case then remove this projection The other two poles will regulate the blade travel on this unit Note The multi angle crank should be set so that it forms an angle of approximately 45 degrees with the offset link in either switch position open ...

Page 9: ...ght torsional wind up in the operating pipe Tighten the two piercing set screws on the handle clamp until holes are punched into the pipe and continue until the screws are firmly seated Worm Gear Mechanism With ground strap in place on vertical operating pipe slide worm gear mechanism Fig 8 over the vertical operating pipe and attach it to the structure Remove the small position indicators which a...

Page 10: ...ase crank orientation per step 4 Terminal Connections The aluminum surface of the terminal connection provides for easy current transfer Notice In cases where a copper conductor is used bolt a tinned terminal clamp if available to the aluminum switch terminal pad If a non tinned terminal clamp is used apply a liberal amount of electrical joint grease at the joint and all over the pad of the fittin...

Page 11: ...n and that the contacts be examined to see that they are aligned clean and have a firm uniform pressure If the contacts are pitted or burned to some extent they should be removed and replaced Under normal service conditions the jaw contacts should be examined and maintained at least once a year depending upon the type of atmosphere to which they are exposed Periodic maintenance should consist of c...

Page 12: ...the mounting positions as required for each installation If it is necessary to change the mounting position of the switch in the field the counterbalance must be changed as described below UPRIGHT TO VERTICAL WARNING When performing this procedure use care because parts are in tension 1 Open the switch blade to approximately the 75 degree position 2 Clamp the plunger of the counterbalance with vis...

Page 13: ...the pin may be a bit difficult to remove 5 Remove pin B at the rear of the counterbalance The unit is now free to invert so that drain holes will be located as shown for inverted mounting 6 Re connect the rear of the counterbalance with Pin B 7 Remove the jaw assembly from its support insulator 8 Lower the blade below the CLOSED position and connect the counterbalance 9 plunger to the proper point...

Page 14: ...adjustment Using a force gauge measure the force exerted by the blade on the jaw stop by either pushing the blade up from below and noting the lbs at which the blade is lifted off the jaw stop or by putting a wire loop around the blade and lifting it with the gauge and noting the lbs required The place on the blade at which the force is measured should be just outside the finger contact assembly s...

Page 15: ...ch pole The same data is shown on the record engineering drawings The master file at the factory is linked to the serial number on the nameplate Renewal Parts Ordering Information Serial Number Switch Type Part Name Quantity Required Max kV B I L kV Cont Amps Mom Amps Refer your requests for renewal parts to the Factory 14 P a g e ...

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