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1.0 Safety Precautions

eleCtrIC SHOCK can kill.

Touching live electrical parts can cause fatal shocks or severe burns. 
The electrode and work circuit is electrically live whenever the output 
is on. The input power circuit and machine internal circuits are also 
live when power is on. 

Do not touch live electrical parts.

Wear dry, sound insulating gloves and body protection.

Insulate yourself from work and ground using dry insulating mats or 
covers big enough to prevent any physical contact with the work or 
ground.

Additional safety precautions are required when any of the following 
electrically hazardous conditions are present: in damp locations 

or while wearing wet clothing; on metal structures such as floors, 
gratings, or scaffolds; when in cramped positions such as sitting, 

kneeling, or lying; or when there is a high risk of unavoidable or 
accidental contact with the work piece or ground.

Disconnect input power before installing or servicing this equipment. 
Lockout/tagout input power according to Safety Standards.

Properly install and ground this equipment according to national and 
local standards.

Always verify the supply ground - check and ensure that input power 
cable ground wire is properly connected to ground terminal in the 
receptacle outlet.

When making input connections, attach proper grounding conductor 

first - double-check connections.

Frequently inspect input power cable for damage or bare wiring - 
replace cable immediately if damaged - bare wiring can kill.

Turn off all equipment when not in use.

Do not use worn, damaged, under sized, or poorly spliced cables.

Do not drape cables over your body.

If earth grounding of the work piece is required, ground it directly 
with a separate cable.

Do not touch electrode if you are in contact with the work, ground, or 

another electrode from a different machine.

Use only well-maintained equipment. Repair or replace damaged 
parts at once. Maintain unit according to manual.

Wear a safety harness if working above floor level.

Keep all panels and covers securely in place.

Clamp work cable with good metal-to-metal contact to work piece or 
worktable as near the weld as practical.

Insulate work clamp when not connected to work piece to prevent 
contact with any metal object.

Welding produces fumes and gases. Breathing these fumes and 
gases can be hazardous to your health.

FuMeS anD GaSeS can be hazardous.

Keep your head out of the fumes. Do not breathe the fumes.
Ventilate the area and use local forced ventilation at the arc to 
remove welding fumes and gases or, wear an approved respirator.

Read and understand the Material Safety Data Sheets (MSDS’s) and 
the manufacturer’s instructions for metals, consumable, coatings, 
cleaners, and de-greasers.

Work in a confined space only if it is well ventilated, or while wearing 

an air-supplied respirator. Always have a trained watch person 
nearby. Welding fumes and gases can displace air and lower the 
oxygen level causing injury or death. Be sure the breathing air is 
safe.

Do not weld in locations near de-greasing, cleaning, or spraying 
operations. The heat and rays of the arc can react with vapours to 
form highly toxic and irritating gases.

Do not weld on coated metals, such as galvanized, lead, or cadmium 
plated steel, unless the coating is removed from the weld area, the 
area is well ventilated, and while wearing an air-supplied respirator. 

The coatings and any metals containing these elements can give off 

toxic fumes if welded.

arC raYS can burn eyes and skin.

Arc rays from the welding process produce intense, visible and 
invisible (ultraviolet and infrared) rays that can burn eyes and skin. 

Sparks fly off from the weld.

Wear an approved welding helmet fitted with a proper shade of filter 

lense to protect your face and eyes when welding or watching

Wear approved safety glasses with side shields under your helmet.

Use protective screens or barriers to protect others from flash, glare 

and sparks; warn others not to watch the arc.

Wear protective clothing made from durable, flame resistant material 

(leather, heavy cotton, or wool) and foot protection. Welding on 
closed containers, such as tanks, drums, or pipes, can cause them 

to blow up. Sparks can fly off from the welding arc. The flying sparks, 
hot work piece, and hot equipment can cause fires and burns. 

Accidental contact of electrode to metal objects can cause sparks, 

explosion, overheating, or fire. Check and be sure the area is safe 

before doing any welding.

WELDING can cause fire or explosion.

Remove all flammables within 10m of the welding arc. If this is not 

possible, tightly cover them with approved covers.

Do not weld where flying sparks can strike flammable material.

Protect yourself and others from flying sparks and hot metal.

Be alert that welding sparks and hot materials from welding can 
easily go through small cracks and openings to adjacent areas.

Watch for fire, and keep a fire extinguisher nearby. Be aware that 

Summary of Contents for XTM 405i

Page 1: ...Operator Manual ISSUE 1 XTM 405i XTM 505i...

Page 2: ...hould provide years of reliable service All our systems conform to ISO9001 2015 and are independently audited by NQA The entire product range carries the CE and UKCA mark and is constructed in accorda...

Page 3: ...Welding 11 6 1 3 Feeding Wire Electrode 12 6 1 4 Optimising Weld Parameters Manual Mode 12 6 1 5 Optimising Weld Parameter Synergic Mode 12 6 1 6 Burn Back 12 6 1 7 Post Gas Setting 12 6 1 8 Aluminium...

Page 4: ...UMES AND GASES can be hazardous Keep your head out of the fumes Do not breathe the fumes Ventilate the area and use local forced ventilation at the arc to remove welding fumes and gases or wear an app...

Page 5: ...ding gas cylinders contain gas under high pressure CYLINDERS can explode if damaged Protect compressed gas cylinders from excessive heat mechanical shocks physical damage slag open flames sparks and a...

Page 6: ...www parweld co uk 6 MACHINE OVERVIEW 4 0 Machine Overview 1 Power Source 2 Wire Feeder 3 Water Cooler Optional 4 Trolley 5 Interconnecting Cables 1 1 2 3 4 5...

Page 7: ...ock connection 14 Negative output connection used to connect the work return lead for MIG or MMA and the TIG torch power cable This is a 50mm twist lock connection 15 Voltage Trim used to trim the vol...

Page 8: ...25 Input power cable L1 L2 L3 PE 26 Connection for wire feeder control 27 Welding Power output for connection to wire feeder 28 Power outlet for watercooler 400V 29 Wire tension adjusters 30 feed rol...

Page 9: ...size marked on the side of the feed roll refers to the groove closest to it Assemble the feed roll onto the drive roller with the side showing the required size facing into the wire feed unit Note th...

Page 10: ...t it clockwise until tightly secured Connect the earth clamp to the work piece as close as possible to the point to be welded and ensure that a good electrical connection is created to bare metal 5 4...

Page 11: ...nductance short circuit current Trim Wire Speed Trim Voltage 6 1 2 MIG MAN Manual MIG welding setup Follow the screen prompts to complete the machine setup Example setting In manual mode you can adjus...

Page 12: ...ding can be adjusted by using the burn back control in the help menu 6 1 7 Pre and Post Gas Setting The amount of Pre and post Gas can be set using the gas function in the Help menu 6 1 8 Aluminium We...

Page 13: ...ld metal Inadequate shielding gas coverage Check for proper gas flow rate Remove spatter from gun nozzle Check gas hoses for leaks Eliminate drafts near welding arc Place nozzle 6 13 mm from work piec...

Page 14: ...move all grease oil moisture rust paint undercoating and dirt from work surface before welding Insufficient shielding gas at welding arc Increase flow of shielding gas at regulator flow meter and or p...

Page 15: ...ag c If very bad chip or grind out Irregularities d Use smaller electrode with sufficient current to give adequate penetration adequate penetration Use suitable tools to remove all slag from corners f...

Page 16: ...ing power source switch is switched off c Loose connections internally a Switch on the primary supply voltage b Switch on the welding power source c Have a qualified service engineer repair the connec...

Page 17: ...www parweld co uk 17 FAULT FINDING...

Page 18: ...0 Bar E700113 1 Gauge Argon 30 lpm flow E700123 2 Gauge Argon 30 lpm flow 8 4 Flow Meters Features Designed from brass bar whilst the tube and cover are moulded from high quality polycarbonate to ensu...

Page 19: ...5m 16ft XP4024PC 20 30 Poly Copper Liner 063 080 1 6 2 0mm x 3m 10ft XP4024PC 20 40 Poly Copper Liner 063 080 1 6 2 0mm x 4m 13ft XP4024PC 20 50 Poly Copper Liner 063 080 1 6 2 0mm x 5m 16ft XP3524PS...

Page 20: ...Steel 1 6mm 063 x 3m XP3524 16 40 Steel 1 6mm 063 x 4m XP3524 16 50 Steel 1 6mm 063 x 5m XP4024 24 30 Steel 2 0 2 4mm 080 0 95 x 3m XP4024 24 40 Steel 2 0 2 4mm 080 0 95 x 4m XP4024 24 50 Steel 2 0 2...

Page 21: ...d 10mm 3 8 Tapered Contact Tips Stock Code Wire Size Material XP3003 10T 1 0mm 040 CuCrZr XP3003 12T 1 2mm 045 CuCrZr XP3003 13T 1 3mm 052 CuCrZr XP3003 14T 1 4mm 055 CuCrZr XP3003 16T 1 6mm 1 16 CuCr...

Page 22: ...B3626 30 Teflon Liner 045 1 16 1 2 1 6mm x 3mt 10ft B3626 40 Teflon Liner 045 1 16 1 2 1 6mm x 4mt 13ft B3626 50 Teflon Liner 045 1 16 1 2 1 6mm x 5mt 16ft Liners Stock Code Description 1 B4403 Isola...

Page 23: ...ent Type XTM 405i XTM 505i The above listed products are certified to be compliant with the RoHS directive with all homogeneous component parts being controlled to ensure material contents as per the...

Page 24: ...nts or parts of the product determined by Parweld to be defective Parweld makes no other warranty express or implied This warranty is exclusive and in lieu of all others including but not limited to a...

Page 25: ...Parweld Limited Bewdley Business Park Long Bank Bewdley Worcestershire England DY12 2TZ Tel 44 1299 266800 www parweld co uk info parweld co uk...

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