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ACCESSORIES

9.2 Torch Schematic - PRO4400W

Double Cooled Water Cooled MIG Welding Torch

400A CO2, 350A Mixed Gas @ 100% Duty Cycle, EN60974-7 .030”-.045”/0.8mm to 1.2mm Wires

Stock Code

Description

PRO4400-30ER Welding Torch Package c/w Euro Fitting x 3m/10ft
PRO4400-40ER Welding Torch Package c/w Euro Fitting x 4m/13ft
PRO4400-50ER Welding Torch Package c/w Euro Fitting x 5m/16ft

Model

Stock Code

Description

A

B4408

Cylindrical Nozzle 3/4”/19mm Bore

B4407*

Conical Nozzle 5/8”/16mm Bore

B4409

Tapered Nozzle 9/16”/14mm Bore

nozzles

Stock Code

Description

B

B4014-08

Contact Tip .035”/0.8mm M8 ECu

B4014-09

Contact Tip .035”/0.9mm M8 ECu 

B4014-10

Contact Tip .040”/1.0mm M8 ECu

B4014-12*

Contact Tip .045”/1.2mm M8 ECu

B4014-16

Contact Tip 1/16”/1.6mm M8 ECu

B4014-10CR

Contact Tip .040”/1.0mm M8 ECu, CR Plated

B4014-12CR

Contact Tip .045”/1.2mm M8 ECu, CR Platedr

B4014-10A

Contact Tip .040”/1.0mm M8 ECu, Al 

B4014-12A

Contact Tip .045”/1.2mm M8 ECu, Al 

B4014-16A

Contact Tip 1/16”/1.6mm M8 ECu, Al 

B4015-12

Contact Tip .045”/1.2mm M8 CuCrZr

B4015-16 

Contact Tip 1/16”/1.6mm M8 CuCrZr

Contact Tips

Stock Code

Description

E

B5033-30

Plain Liner .040”-.045”/1.0-1.2mm x 3mt/10ft

B5033-40

Plain Liner .040”-.045”/1.0-1.2mm x 4mt/13ft

B5033-50

Plain Liner .040”-.045”/1.0-1.2mm x 5mt/16ft

B5034-30*

Plain Liner .045”-1/16”/1.2-1.6mm x 3mt/10ft

B5034-40*

Plain Liner .045”-1/16”/1.2-1.6mm x 4mt/13ft

B5034-50

Plain Liner .045”-1/16”/1.2-1.6mm x 5mt/16ft

B2513-30

Teflon Liner .040”-.045”/1.0-1.2mm x 3mt/10ft

B2513-40

Teflon Liner .040”-.045”/1.0-1.2mm x 4mt/13ft

B2513-50

Teflon Liner .040”-.045”/1.0-1.2mm x 5mt/16ft

B3626-30

Teflon Liner .045”-1/16”/1.2-1.6mm x 3mt/10ft

B3626-40

Teflon Liner .045”-1/16”/1.2-1.6mm x 4mt/13ft

B3626-50

Teflon Liner .045”-1/16”/1.2-1.6mm x 5mt/16ft

Liners

Stock Code

Description

1

B4403

Isolating Ring

2

B5001

Tip Adaptor 1”/25mm M8

3

B4409

O Ring Pack

4

B4410

Nozzle Seat

5

B4402

Swan Neck

B5024

Water Hose Clamp 9.5mm

6

B5008-30

Outer Liner Assembly x 3mt/10ft

B5008-40

Outer Liner Assembly x 4mt/13ft

B5008-50

Outer Liner Assembly x 5mt/16ft

7

B5013-30

Gas Hose Assembly x 3mt/10ft

B5013-40

Gas Hose Assembly x 4mt/13ft

B5013-50

Gas Hose Assembly x 5mt/16ft

8

B5012-30

Water Inlet Hose Assembly x 3mt/10ft

B5012-40

Water Inlet Hose Assembly x 4mt/13ft

B5012-50

Water Inlet Hose Assembly x 5mt/16ft

9

B5015-30

Power Cable Assembly x 3mt/10ft

B5015-40

Power Cable Assembly x 4mt/13ft

B5015-50

Power Cable Assembly x 5mt/16ft

10

B5010-30

Switch Lead Assembly x 3mt/10ft

B5010-40

Switch Lead Assembly x 4mt/13ft

B5010-50

Switch Lead Assembly x 5mt/16ft

11

B8031

Ball Joint Assembly c/w Clamp

12

B8032

Spring Cable Support c/w Adaptor

13

B5019-30

Canvas Cover Assembly x 3mt/10ft

B5019-40

Canvas Cover Assembly x 4mt/13ft

B5019-50

Canvas Cover Assembly x 5mt/16ft

14

B8594

Pro-Grip Max® Handle Kit

15

B8516

Pro-Grip Max® Trigger

16

B2517

Hanger Hook

17

B8027

Spring Cable Support-Rear

18

B1522

Cable Terminal-Male

19

B5023

Water Hose Nipple

20

B5017

Water Outlet Hose O/Braid

21

B5022

Gun Plug Housing c/w Lock Nut, Hose Supports

22

B1526

Gun Plug Screw

23

B1519

Gun Plug Nut c/w Insert

24

Spring Pin 2

Spring Pin Assembly

25

B5098

Gun Plug Body c/w Spring Pins

26

B1524

Gun Plug ‘O’ Ring

27

B1525

Liner Nut

Components

* Denotes Standard Build

a

B

1

2

3

4

5

6

14

15

16

11

7

8

9

10

12

13

17

19

20

18

21

22

23

24

25

26

C

27

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Summary of Contents for XTM 405i

Page 1: ...Operator Manual ISSUE 1 XTM 405i XTM 505i...

Page 2: ...hould provide years of reliable service All our systems conform to ISO9001 2015 and are independently audited by NQA The entire product range carries the CE and UKCA mark and is constructed in accorda...

Page 3: ...Welding 11 6 1 3 Feeding Wire Electrode 12 6 1 4 Optimising Weld Parameters Manual Mode 12 6 1 5 Optimising Weld Parameter Synergic Mode 12 6 1 6 Burn Back 12 6 1 7 Post Gas Setting 12 6 1 8 Aluminium...

Page 4: ...UMES AND GASES can be hazardous Keep your head out of the fumes Do not breathe the fumes Ventilate the area and use local forced ventilation at the arc to remove welding fumes and gases or wear an app...

Page 5: ...ding gas cylinders contain gas under high pressure CYLINDERS can explode if damaged Protect compressed gas cylinders from excessive heat mechanical shocks physical damage slag open flames sparks and a...

Page 6: ...www parweld co uk 6 MACHINE OVERVIEW 4 0 Machine Overview 1 Power Source 2 Wire Feeder 3 Water Cooler Optional 4 Trolley 5 Interconnecting Cables 1 1 2 3 4 5...

Page 7: ...ock connection 14 Negative output connection used to connect the work return lead for MIG or MMA and the TIG torch power cable This is a 50mm twist lock connection 15 Voltage Trim used to trim the vol...

Page 8: ...25 Input power cable L1 L2 L3 PE 26 Connection for wire feeder control 27 Welding Power output for connection to wire feeder 28 Power outlet for watercooler 400V 29 Wire tension adjusters 30 feed rol...

Page 9: ...size marked on the side of the feed roll refers to the groove closest to it Assemble the feed roll onto the drive roller with the side showing the required size facing into the wire feed unit Note th...

Page 10: ...t it clockwise until tightly secured Connect the earth clamp to the work piece as close as possible to the point to be welded and ensure that a good electrical connection is created to bare metal 5 4...

Page 11: ...nductance short circuit current Trim Wire Speed Trim Voltage 6 1 2 MIG MAN Manual MIG welding setup Follow the screen prompts to complete the machine setup Example setting In manual mode you can adjus...

Page 12: ...ding can be adjusted by using the burn back control in the help menu 6 1 7 Pre and Post Gas Setting The amount of Pre and post Gas can be set using the gas function in the Help menu 6 1 8 Aluminium We...

Page 13: ...ld metal Inadequate shielding gas coverage Check for proper gas flow rate Remove spatter from gun nozzle Check gas hoses for leaks Eliminate drafts near welding arc Place nozzle 6 13 mm from work piec...

Page 14: ...move all grease oil moisture rust paint undercoating and dirt from work surface before welding Insufficient shielding gas at welding arc Increase flow of shielding gas at regulator flow meter and or p...

Page 15: ...ag c If very bad chip or grind out Irregularities d Use smaller electrode with sufficient current to give adequate penetration adequate penetration Use suitable tools to remove all slag from corners f...

Page 16: ...ing power source switch is switched off c Loose connections internally a Switch on the primary supply voltage b Switch on the welding power source c Have a qualified service engineer repair the connec...

Page 17: ...www parweld co uk 17 FAULT FINDING...

Page 18: ...0 Bar E700113 1 Gauge Argon 30 lpm flow E700123 2 Gauge Argon 30 lpm flow 8 4 Flow Meters Features Designed from brass bar whilst the tube and cover are moulded from high quality polycarbonate to ensu...

Page 19: ...5m 16ft XP4024PC 20 30 Poly Copper Liner 063 080 1 6 2 0mm x 3m 10ft XP4024PC 20 40 Poly Copper Liner 063 080 1 6 2 0mm x 4m 13ft XP4024PC 20 50 Poly Copper Liner 063 080 1 6 2 0mm x 5m 16ft XP3524PS...

Page 20: ...Steel 1 6mm 063 x 3m XP3524 16 40 Steel 1 6mm 063 x 4m XP3524 16 50 Steel 1 6mm 063 x 5m XP4024 24 30 Steel 2 0 2 4mm 080 0 95 x 3m XP4024 24 40 Steel 2 0 2 4mm 080 0 95 x 4m XP4024 24 50 Steel 2 0 2...

Page 21: ...d 10mm 3 8 Tapered Contact Tips Stock Code Wire Size Material XP3003 10T 1 0mm 040 CuCrZr XP3003 12T 1 2mm 045 CuCrZr XP3003 13T 1 3mm 052 CuCrZr XP3003 14T 1 4mm 055 CuCrZr XP3003 16T 1 6mm 1 16 CuCr...

Page 22: ...B3626 30 Teflon Liner 045 1 16 1 2 1 6mm x 3mt 10ft B3626 40 Teflon Liner 045 1 16 1 2 1 6mm x 4mt 13ft B3626 50 Teflon Liner 045 1 16 1 2 1 6mm x 5mt 16ft Liners Stock Code Description 1 B4403 Isola...

Page 23: ...ent Type XTM 405i XTM 505i The above listed products are certified to be compliant with the RoHS directive with all homogeneous component parts being controlled to ensure material contents as per the...

Page 24: ...nts or parts of the product determined by Parweld to be defective Parweld makes no other warranty express or implied This warranty is exclusive and in lieu of all others including but not limited to a...

Page 25: ...Parweld Limited Bewdley Business Park Long Bank Bewdley Worcestershire England DY12 2TZ Tel 44 1299 266800 www parweld co uk info parweld co uk...

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