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4

1.0 Safety precautions

eleCtrIC SHOCK can kill.

Touching live electrical parts can cause fatal shocks or severe burns. 
The electrode and work circuit is electrically live whenever the output 
is on. The input power circuit and machine internal circuits are also 
live when power is on. 

Do not touch live electrical parts.

Wear dry, sound insulating gloves and body protection.

Insulate yourself from work and ground using dry insulating mats 
or covers big enough to prevent any physical contact with the work 
ground.

Additional safety precautions are required when any of the following 
electrically hazardous conditions are present: in damp locations 

or while wearing wet clothing; on metal structures such as floors, 

gratings, or scaffolds; when in cramped positions such as sitting, 
kneeling, or lying; or when there is a high risk of unavoidable or 
accidental contact with the work piece or ground.

Disconnect input power before installing or servicing this equipment. 
Lockout/tagout input power according to Safety Standards.

Properly install and ground this equipment according to national and 
local standards.

Always verify the supply ground - check and ensure that input power 
cable ground wire is properly connected to ground terminal in the 
receptacle outlet.

When making input connections, attach proper grounding conductor 

first - double-check connections.

Frequently inspect input power cable for damage or bare wiring - 
replace cable immediately if damaged - bare wiring can kill.

Turn off all equipment when not in use.

Do not use worn, damaged, under sized, or poorly spliced cables.

Do not drape cables over your body.

If earth grounding of the work piece is required, ground it directly 
with a separate cable.

Do not touch electrode if you are in contact with the work, ground, or 
another electrode from a different machine.

Use only well-maintained equipment. Repair or replace damaged 
parts at once. Maintain unit according to manual.

Wear a safety harness if working above floor level.

Keep all panels and covers securely in place.

Clamp work cable with good metal-to-metal contact to work piece or 
worktable as near the weld as practical.

Insulate work clamp when not connected to work piece to prevent 
contact with any metal object.

Welding produces fumes and gases. Breathing these fumes and 
gases can be hazardous to your health.

FuMeS anD GaSeS can be hazardous.

Keep your head out of the fumes. Do not breathe the fumes.
If inside, ventilate the area and/or use local forced ventilation at the 
arc to remove welding fumes and gases.

If ventilation is poor, wear an approved respirator.

Read and understand the Material Safety Data Sheets (MSDS’s) and 
the manufacturer’s instructions for metals, consumable, coatings, 
cleaners, and de-greasers.

Work in a confined space only if it is well ventilated, or while wearing 

an air-supplied respirator. Always have a trained watch person 
nearby. Welding fumes and gases can displace air and lower the 
oxygen level causing injury or death. Be sure the breathing air is 
safe.

Do not weld in locations near de-greasing, cleaning, or spraying 
operations. The heat and rays of the arc can react with vapours to 
form highly toxic and irritating gases.

Do not weld on coated metals, such as galvanized, lead, or cadmium 
plated steel, unless the coating is removed from the weld area, the 
area is well ventilated, and while wearing an air-supplied respirator. 
The coatings and any metals containing these elements can give off 
toxic fumes if welded.

arC raYS can burn eyes and skin.

Arc rays from the welding process produce intense, visible and 
invisible (ultraviolet and infrared) rays that can burn eyes and skin. 

Sparks fly off from the weld.

Wear an approved welding helmet fitted with a proper shade of filter 

lense to protect your face and eyes when welding or watching

Wear approved safety glasses with side shields under your helmet.

Use protective screens or barriers to protect others from flash, glare 

and sparks; warn others not to watch the arc.

Wear protective clothing made from durable, flame resistant material 

(leather, heavy cotton, or wool) and foot protection. Welding on 
closed containers, such as tanks, drums, or pipes, can cause them 

to blow up. Sparks can fly off from the welding arc. The flying sparks, 
hot work piece, and hot equipment can cause fires and burns. 

Accidental contact of electrode to metal objects can cause sparks, 

explosion, overheating, or fire. Check and be sure the area is safe 

before doing any welding.

WELDING can cause fire or explosion.

Remove all flammables within 10m of the welding arc. If this is not 

possible, tightly cover them with approved covers.

Do not weld where flying sparks can strike flammable material.

Protect yourself and others from flying sparks and hot metal.

Be alert that welding sparks and hot materials from welding can 
easily go through small cracks and openings to adjacent areas.

Sa

Fet

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Summary of Contents for XTI-160 M

Page 1: ...Operator Manual ISSUE 1 XTI 160 M...

Page 2: ...maintenance this equipment should provide years of reliable service All our systems conform to ISO9001 2000 and are independently audited by NQA The entire product range carries the CE mark and is co...

Page 3: ...allation 7 5 1 Unpacking the Machine 7 5 2 Location 7 5 3 Input and grounding connection 7 5 4 MIG welding torch setup 7 6 0 Operation 8 6 1 MIG Welding guide 8 7 0 Fault finding 10 8 0 Accessories 13...

Page 4: ...ealth FUMES AND GASES can be hazardous Keep your head out of the fumes Do not breathe the fumes If inside ventilate the area and or use local forced ventilation at the arc to remove welding fumes and...

Page 5: ...ns NOISE can damage hearing Noise from some processes or equipment can damage hearing Wear approved ear protection if noise level is high Shielding gas cylinders contain gas under high pressure CYLIND...

Page 6: ...g voltage It can be adjusted infinitely withing the working voltage range 4 Negative output connection used to connect the work return cable This is the 50mm Dinse connection socket 5 MIG torch euro c...

Page 7: ...5 Replace the drive in reverse of the above procedure ensuring the wire size to be used is marked on the outward facing side of the roller as it is refitted NOTE Be sure that the torch liner and conta...

Page 8: ...Feed speed 0 8 mm 0 05m min per Amp 1 0 mm 0 04m min per Amp So based on 3 2 mm material thickness amperage should be 125A if using 1 0mm wire then the wire feed speed should be damage to the gas nip...

Page 9: ...lectrical connection to the work piece A total loss of power pilot lamp is off no output the fan is not operating a Failure of input voltage b Possible over voltage c Internal fault with the machine a...

Page 10: ...for top outlet cylinder valves Fittings Fitted with standard 3 8 BSP outlet Fitted with 5 8 BSP inlet connections Stock Code Description Maximum Outlet Pressure E700140 Argon Preset Regulator 3 0 Bar...

Page 11: ...oud Spring 2 B1507 L H Tip Adaptor 3 ECO1501 Swan Neck c w Tip Adaptor Insulation Sleeve 4 ECO1502 One Piece Neck Insulation Sleeve 5 B2519 Hexagonal Fitting 6 B1515 ER Ergo Handle Location Body 7 B15...

Page 12: ...ponent parts being controlled to ensure material contents as per the list below Cadmium 0 01 by weight Lead 0 1 by weight Mercury 0 1 by weight Hexavalent chromium 0 1 by weight Polybrominated bipheny...

Page 13: ...es no other warranty express or implied This warranty is exclusive and in lieu of all others including but not limited to any warranty of merchantability or fitness for any particular purpose Limitati...

Page 14: ...Parweld Limited Bewdley Business Park Long Bank Bewdley Worcestershire England DY12 2TZ tel 44 1299 266800 fax 44 1299 266900 www parweld com info parweld co uk...

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