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5

Watch for fire, and keep a fire extinguisher nearby. Be aware that 
welding on a ceiling, floor, bulkhead, or partition can cause fire on 

the hidden side.

Do not weld on closed containers such as tanks, drums, or pipes, 
unless they are properly prepared according to local regulations

Connect work cable to the work as close to the welding area as 
practical to prevent welding current from travelling along, possibly 

unknown paths and causing electric shock, sparks, and fire hazards.

Wear oil-free protective garments such as leather gloves, heavy 

shirt, cuffless trousers, high shoes, and a cap. Remove any 

combustibles, such as a butane lighter or matches, from your person 
before doing any welding.

FlYInG Metal can injure eyes.

Welding, chipping, wire brushing, and grinding cause sparks and 

flying metal. As welds cool they can throw off slag. Wear approved 

safety glasses with side shields even under your welding helmet.

BuIlDup OF GaS can injure or kill.

Shut off shielding gas supply when not in use. Always ventilate 

confined spaces or use approved air-supplied respirator.

HOt partS can cause severe burns.

Do not touch hot parts with bare hands.

Allow cooling period before working on gun or torch.

To handle hot parts, use proper tools and/or wear heavy, insulated 
welding gloves and clothing to prevent burns.

MaGnetIC FIelDS can affect pacemakers.

Pacemaker wearers keep away.

Wearers should consult their doctor before going near arc welding, 
gouging, or spot welding operations.

NOISE can damage hearing.

Noise from some processes or equipment can damage hearing.

Wear approved ear protection if noise level is high.

Shielding gas cylinders contain gas under high pressure.

CYLINDERS can explode if damaged.

Protect compressed gas cylinders from excessive heat, mechanical 

shocks, physical damage, slag, open flames, sparks, and arcs. 

Install cylinders in an upright position by securing to a stationary 
support or cylinder rack to prevent falling or tipping. Keep cylinders 
away from any welding or other electrical circuits. Never drape a 
welding torch over a gas cylinder. Never allow a welding electrode to 
touch any cylinder. Never weld on a pressurized cylinder - explosion 
will result. Use only correct shielding gas cylinders, regulators, 

hoses, and fittings designed for the specific application; maintain 

them and associated parts in good condition.

Turn face away from valve outlet when opening cylinder valve.

Use the right equipment, correct procedures, and sufficient number 

of persons to lift and move cylinders.

Read and follow instructions on compressed gas cylinders, 
associated equipment, and Compressed Gas Association (CGA) 
recommendations.

2.0 product Description

 

This welding machine is manufactured using 

advanced inverter technology.   The input voltage is rectified to 

DC and then inverted to high frequency AC voltage. before being 

converted back to DC for the output .This allows the use of a much 

smaller transformer and so allowing weight saving and improved 

power efficiency. 

3.0 technical 

Specifications

XTI-160M

Input voltage

230V +/- 10%

Frequency

50/60Hz

Input current

25A max

16 eff

Fuse rating

16A

Output OCV

42

MIG

50-160A

X

40%

100%

I2

160A

115A

Sa

Fet

Y

Summary of Contents for XTI-160 M

Page 1: ...Operator Manual ISSUE 1 XTI 160 M...

Page 2: ...maintenance this equipment should provide years of reliable service All our systems conform to ISO9001 2000 and are independently audited by NQA The entire product range carries the CE mark and is co...

Page 3: ...allation 7 5 1 Unpacking the Machine 7 5 2 Location 7 5 3 Input and grounding connection 7 5 4 MIG welding torch setup 7 6 0 Operation 8 6 1 MIG Welding guide 8 7 0 Fault finding 10 8 0 Accessories 13...

Page 4: ...ealth FUMES AND GASES can be hazardous Keep your head out of the fumes Do not breathe the fumes If inside ventilate the area and or use local forced ventilation at the arc to remove welding fumes and...

Page 5: ...ns NOISE can damage hearing Noise from some processes or equipment can damage hearing Wear approved ear protection if noise level is high Shielding gas cylinders contain gas under high pressure CYLIND...

Page 6: ...g voltage It can be adjusted infinitely withing the working voltage range 4 Negative output connection used to connect the work return cable This is the 50mm Dinse connection socket 5 MIG torch euro c...

Page 7: ...5 Replace the drive in reverse of the above procedure ensuring the wire size to be used is marked on the outward facing side of the roller as it is refitted NOTE Be sure that the torch liner and conta...

Page 8: ...Feed speed 0 8 mm 0 05m min per Amp 1 0 mm 0 04m min per Amp So based on 3 2 mm material thickness amperage should be 125A if using 1 0mm wire then the wire feed speed should be damage to the gas nip...

Page 9: ...lectrical connection to the work piece A total loss of power pilot lamp is off no output the fan is not operating a Failure of input voltage b Possible over voltage c Internal fault with the machine a...

Page 10: ...for top outlet cylinder valves Fittings Fitted with standard 3 8 BSP outlet Fitted with 5 8 BSP inlet connections Stock Code Description Maximum Outlet Pressure E700140 Argon Preset Regulator 3 0 Bar...

Page 11: ...oud Spring 2 B1507 L H Tip Adaptor 3 ECO1501 Swan Neck c w Tip Adaptor Insulation Sleeve 4 ECO1502 One Piece Neck Insulation Sleeve 5 B2519 Hexagonal Fitting 6 B1515 ER Ergo Handle Location Body 7 B15...

Page 12: ...ponent parts being controlled to ensure material contents as per the list below Cadmium 0 01 by weight Lead 0 1 by weight Mercury 0 1 by weight Hexavalent chromium 0 1 by weight Polybrominated bipheny...

Page 13: ...es no other warranty express or implied This warranty is exclusive and in lieu of all others including but not limited to any warranty of merchantability or fitness for any particular purpose Limitati...

Page 14: ...Parweld Limited Bewdley Business Park Long Bank Bewdley Worcestershire England DY12 2TZ tel 44 1299 266800 fax 44 1299 266900 www parweld com info parweld co uk...

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