Parsun F15AEFI BM Owner'S Manual Download Page 8

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1. Main components and General information

1.1 Main components

1.Top cowling

8.Clamp bracket

15.Throttle grip

2.Top cowling lock handle

9.Tiller handle

16.Clam bolt

3.Drain screw

10.Starters handle

17.Fuel joint

4.Anti-cavitation plate

11.Warning indicator

18.Fuel tank

5.Propeller

12.Gear shift lever

19.Remote control box

6.Cooling water inlet

13.Engine stop button

7.Tilt & trim rod

14.Throttle frication adjuster

Summary of Contents for F15AEFI BM

Page 1: ...OUTBOARD MOTORS OWNER S MANUAL F15A BM BW FW F20A BM BW FW F15AEFI BM BW FW F20AEFI BM BW FW SUZHOU PARSUN POWER MACHINE CO LTD...

Page 2: ...and care This will ensure that your outboard motor operates well under all conditions We seek continuous improvement in product quality Therefore while this manual contains the most current product i...

Page 3: ...n be found on the bracket left assembly or on the upper part of the bracket swivel Record your outboard motor serial number in the spaces provided to assist you in ordering spare parts from your deale...

Page 4: ...rective 2013 53 EU RCD in relation to the exhaust and noise emissions The following installation and maintenance instructions if applied guarantee that the outboard motor will remain in compliance wit...

Page 5: ...selection 7 2 Operation 8 2 1 Installation 8 2 1 1 Mounting height 9 2 1 2 Clamping the outboard motor 10 2 2 Breaking in engine 11 2 3 Pre operation checks 12 2 4 Filling fuel 13 2 5 Starting engine...

Page 6: ...eaning and adjusting spark plug 35 3 3 Checking the fuel system 35 3 3 1 Cleaning the fuel filter 36 3 4 Inspecting idling speed 37 3 5 Changing engine oil 38 3 6 Checking wiring and connectors 40 3 7...

Page 7: ...nsporting and storing 48 4 1 Transporting 48 4 2 Storing 49 4 3 Flusher 51 5 Actions in emergency 52 5 1 Impact damage 52 5 2 Starter will not operate 53 5 3 Treatment of submerged motor 55 6 Troubles...

Page 8: ...ip 2 Top cowling lock handle 9 Tiller handle 16 Clam bolt 3 Drain screw 10 Starters handle 17 Fuel joint 4 Anti cavitation plate 11 Warning indicator 18 Fuel tank 5 Propeller 12 Gear shift lever 19 Re...

Page 9: ...of fuel for its running and must not be as a fuel storage container Remote control The remote control lever actuates both the shifter and the throttle The electrical switches are mounted on the remot...

Page 10: ...er farther opens the throttle and the engine will begin to accelerate 1 Neutral N 2 Forward F 3 Reverse R 4 Shift 5 Fully closed 6 Throttle 7 Fully open Neutral interlock trigger To shift out of neutr...

Page 11: ...eutral throttle lever will operate only when the remote control lever is in neutral The remote control lever will operate only when the neutral throttle lever is in the closed position 1 Fully open 2...

Page 12: ...y 1 6L Overall width B FW 420mm 430mm Recommended gear oil Hypoid gear oil SAE 90 Overall height S 1070mm Gear oil quantity 250cm 3 Overall height L 1197mm Spark plug DPR7EA 9 Weight BMS BWS FWS 51 7K...

Page 13: ...ks flames or other sources of Ignition Stop engine before refueling Refuel in a well ventilated area refuel portable fuel tanks off the boat Do not overfill the fuel tank Take care not to spill gasoli...

Page 14: ...of your outboard motor will be critically affected by your choice of propeller as an incorrect choice could adversely affect performance The outboard motor is fitted with propellers chosen to perform...

Page 15: ...low enough to prevent water entry into the power head when water rises due to waves when the outboard is not running WARNING Overpowering a boat could cause severe instability Do not install an outboa...

Page 16: ...high cavitation tends to occur thus reducing the propulsion If the mounting height is too low the water resistance will increase and thereby reduce engine efficiency Mount the outboard motor so that t...

Page 17: ...nstallation of the outboard includes bolting the engine to the boat through the transom WARNING Loose clamp screws could allow the outboard motor to fall off or move on the transom This could cause lo...

Page 18: ...surfaces of moving parts to wear in evenly CAUTION Failure to follow the break in procedure could result in reduced engine life or even severe engine damage 1 for the first hour of operation Run the...

Page 19: ...rottle shift and steering for proper operation before starting the engine The controls should work smoothly without binding or unusual free play Look for loose or damaged connections Check operation o...

Page 20: ...l dipstick 2 Upper level mark 3 Lower level mark CAUTION Be sure to completely insert the dipstick into the dipstick guide 2 4 Filling fuel WARNING Gasoline and its vapors are highly flammable and exp...

Page 21: ...ct fuel joints securely after loosing the air vent screw on the fuel tank cap 2 or 3 turns 2 Connect fuel joints securely and squeeze the primer pump with the outlet end up until you feel it becomes f...

Page 22: ...ber tube of the air venting kit into the fuel tank filler Turn the start switch to ON position Close the circuit and keep for 5 seconds then turn the start switch to OFF Open the circuit Repeat until...

Page 23: ...ubber tube with an outer fuel pipe to extend the length and make sure that the fuel flows back into the fuel tank Vent valve vent valve cover Air venting kit 4 Squeeze the primer pump with the outlet...

Page 24: ...l otherwise damage starter and hazard can occur Do not attach the lanyard to clothing that could tear loose Do not route the lanyard where it could become entangled and preventing it from functioning...

Page 25: ...n the main switch to ON Electric start 7 Pull the manual starter handle slowly until you feel resistance Then give a strong pull straight to crank and start the engine Repeat if necessary Turn the mai...

Page 26: ...start on the first try repeat Procedure 3 and 4 and try again EFI model NOTE Never turn the main switch to START start while the engine is running Do not keep the starter motor turning for more than 5...

Page 27: ...ther the cooling water inlet on the lower case or the cooling water pilot hole is blocked If the problem cannot be located and corrected consult your dealer 2 7 Shifting WARNING Before shifting make s...

Page 28: ...t lever quickly and firmly from neutral to forward Pull up the neutral interlock rigger and move the remote control lever quickly and firmly from neutral to forward Remote control 2 7 2 Reverse WARNIN...

Page 29: ...le trip in the fully closed position 2 Move the gear shift lever quickly and firmly from neutral to reverse Check that the tilt lock lever is in the lock position Pull up the neutral interlock rigger...

Page 30: ...ease speed and clockwise to decrease speed 3 Throttle indicator The throttle indicator is on the throttle grip The fuel consumption curve on the throttle indicator shows the relative amount of fuel co...

Page 31: ...he adjuster counterclockwise When constant speed is desired tighten the adjuster to maintain the desired throttle setting WARNING Do not over tighten the friction adjuster If there is too much resista...

Page 32: ...mplete stop NOTE If the outboard motor is equipped with an engine stop switch lanyard the engine can also be stopped by pulling the lanyard and removing the lock plate from the engine stop switch 2 Ti...

Page 33: ...tboard motor trim angle 1 Stop the engine 2 Remove the trim rod from the clamp bracket while slightly tilting the outboard motor up 3 Reposition the rod in the desired hole Make test runs with the tri...

Page 34: ...tions Bow leaning up Bow leaning up too high and Bow leaning down With the normal bow leaning up the water resistance is reduced and the boat may have a greater stability and efficiency Too much trim...

Page 35: ...protect the propeller and casing from damage by collision with obstructions and also to reduce corrosion WARNING Be sure all people are clear of the outboard motor when tilting up and down also be car...

Page 36: ...ten the steering friction adjuster by turning it clockwise to prevent the motor from turning freely 3 Disconnect the fuel line from the outboard motor 4 Place the tilt lock lever if equipped in the up...

Page 37: ...and tilt the engine up fully until the tilt support lever automatically locks 2 11 2 Tilting down 1 Slightly tilt the outboard motor up 2 Slowly tilt the outboard motor down while place the tilt lock...

Page 38: ...g in shallow water or while tilting up the outboard motor Return the outboard motor to its normal position as soon as the boat is back in deeper water CAUTION The cooling water inlet on the lower unit...

Page 39: ...ill enter into the protection status which limits the rpm In such status please stop the engine as soon as it is safe to do so and check the engine oil level NOTE 1 Check the oil level Add oil as need...

Page 40: ...e warnings are thoroughly checked and resolved otherwise serious engine damage could occur 3 Maintenance While using the outboard motor the periodic maintenance is necessary for you to ensure its perf...

Page 41: ...34 3 1 Greasing...

Page 42: ...e fitting the spark plug measure the electrode gap with a wire thickness gauge adjust the gap to specification if necessary When fitting the plug always clean the gasket surface and use a new gasket W...

Page 43: ...leakage is found the fuel system must be repaired by a qualified mechanic 2 Check the fuel filter periodically If foreign matter is found in the filter clean it 3 3 1 Cleaning the fuel filter 1 Remov...

Page 44: ...ter element in the cup Make sure the O ring is in position in the cup Firmly screw the cup onto the filter housing 5 Attach the filter assembly to the bracket so that the fuel hoses are attached to th...

Page 45: ...ging engine oil WARNING Avoid draining the engine oil immediately after stopping the engine The oil is hot and should be handled with care to avoid burns Be sure the outboard motor is securely fastene...

Page 46: ...t a new gasket on the oil drain screw Tighten the drain screw 4 Add the correct amount of oil through the filler hole Install the filler cap 5 Start the engine and make sure that there are no oil leak...

Page 47: ...cking propeller WARNING Before inspecting removing or installing the propeller always take actions to ensure the engine will not accidentally starts such as removing the spark plug caps from the spark...

Page 48: ...eck the splines shear pin for wear or damage 4 Check for fish line tangled around the propeller shaft 5 Check for the propeller shaft oil seal for damage 3 8 1 Removing the propeller 1 Straighten the...

Page 49: ...ller on the propeller shaft 3 Install the spacer if equipped and the washer 4 Tighten the propeller nut Align the propeller nut with the propeller shaft hole Insert a new cotter pin in the hole and be...

Page 50: ...el plug to allow the oil to drain completely CAUTION Inspect the used oil after it has been drained If the oil is milky water is getting into the gear case which can cause gear damage Consult your dea...

Page 51: ...2 Pour a small amount of suitable solvent into the tank Install the cap and shake the tank Drain the solvent completely 3 Pull the fuel joint assembly out of the tank 4 Clean the filter in a suitable...

Page 52: ...nodes as this would render them ineffective and can cause more rapid engine corrosion 3 12 Checking top cowling Check the fitting of the top cowling by pushing it with both hands If it is loose have i...

Page 53: ...es the check ups which you may carry out by yourself The symbol indicates work to be carried out by your dealer Item Operations Initial Every 10 hours 1 month 50 hours 3 months 100 hours 6 months 200...

Page 54: ...e link cable Throttle pick up timing Check adjustment Water pump Check Engine oil Check replacement Oil filter Change Spark plug s Cleaning adjustment replacement Timing belt Check replacement Valve c...

Page 55: ...ort device CAUTION Do not use the tilt support lever or knob when trailing the boat The outboard motor could shake loose from the tilt support and fall WARNING Never get under the lower unit while it...

Page 56: ...prior to storage However you the owner with a minimum of tools can perform the following procedures CAUTION Keep the outboard motor in an upright attitude when transporting and storing it If storing...

Page 57: ...time as fogging lubricating of the engine is mandatory to prevent engine rust WARNING Do not touch or remove electrical parts when starting or during the operation Keep hands hair and clothes away fro...

Page 58: ...completely Clean the outboard motor body CAUTION Store the fuel tank in a dry well ventilated place not in direct sunlight 4 3 Flusher Perform this procedure right after operation for thorough flushin...

Page 59: ...ipe plug or let the pipe hang free during normal operation Water will leak out of the connector instead of cooling the engine which can cause serious overheating Be sure the connector is tightened sec...

Page 60: ...ral Be sure no one is standing behind you when pulling the starter rope It could whip behind you and injure someone Do not install the starter mechanism or top cowling after engine is running Keep loo...

Page 61: ...t the leads for the warning indicator 4 Prepare the engine for starting For further information see section 2 5 5 Insert the knotted end of the emergency starter rope into the notch in the flywheel ro...

Page 62: ...immediately If you are unable to take the outboard to your dealer immediately perform the following procedures to reduce damage 1 Thoroughly wash away contaminants with fresh water 2 Remove the spark...

Page 63: ...gine oil through the carburetor s and spark plug holes while starting the engine 6 Take the outboard motor to a PARSUN dealer as soon as possible CAUTION Do not attempt to run the outboard motor until...

Page 64: ...d Have serviced by your dealer Spark plug s fouled or of incorrect type Inspect spark plug s Clean or replace with recommended type Spark plug cap s fitted incorrectly Check and re fit cap s Ignition...

Page 65: ...ks Tighten all loose connections Replace worn or broken wires Specified engine oil is not being used Check and replace oil as specified Thermostat is faulty or clogged Have serviced by your dealer Car...

Page 66: ...park plug s are fouled or incorrect type Inspect spark plug s Clean or replace with recommended type Fuel system is obstructed Check for pinched or kinked fuel line or other obstructions in fuel syste...

Page 67: ...incorrect Connect correctly Specified spark plug s are not being used Check and replace spark plug s as specified Engine vibrates excessively Propeller is damaged Repair or replace propeller Propelle...

Page 68: ...BM 6 9 10 1 12 5 2 3 4 11 8 7 1 C D I unit 2 Charge coil 3 Magneto coil 4 Lighting coil 5 Impulse coil 6 Solenoid valve 7 Ignition coil 8 Spark plug 9 Temperature switch 10 Oil pressure switch 11 Engi...

Page 69: ...62 F15A F20ABW 7 9 10 8 6 12 14 15 1 19 5 2 3 4 23 C 22 21 11 13 20 16 17 18...

Page 70: ...ay 11 Battery 12 Ignition coil 13 Spark plug 14 Temperature switch 15 Oil pressure switch 16 Neutral switch 17 Engine start switch 18 Engine stop switch 19 Warning lamp 20 Trim tilt motor For electric...

Page 71: ...64 F15A F20AFW 7 9 10 8 6 12 14 15 1 16 5 4 20 C C 19 18 17 11 13 2 2 3...

Page 72: ...e 9 Starter motor 10 Starter relay 11 Battery 12 Ignition coil 13 Spark plug 14 Temperature switch 15 Oil pressure switch 16 Warning lamp 17 Trim tilt motor For electric tilt model 18 Wiring terminal...

Page 73: ...66 F15EFI F20EFI BM...

Page 74: ...ectifier 13 Fuse 14 Electric fuel pump 15 Intake temperature pressure sensor 16 Throttle position sensor 17 Electrolytic capacitor Gr grey Lg pale green Pu purple O orange Y yellow R red P pink B blac...

Page 75: ...68 F15EFI F20EFI BW...

Page 76: ...fuel pump 15 Intake temperature pressure sensor 16 Throttle position sensor 17 Battery 18 Starter motor 19 Starter relay 20 Neutral switch 21 Starter switch Gr grey Lg pale green Pu purple O orange Y...

Page 77: ...70 F15EFI F20EFI FW Br W Sb Y G L B R P Lg...

Page 78: ...3 Fuse 14 Electric fuel pump 15 Intake temperature pressure sensor 16 Throttle position sensor 17 Battery 18 Starter motor 19 Starter relay Gr grey Lg pale green Pu purple O orange Y yellow R red P pi...

Page 79: ...72 Remote Control Box 1 Main switch 2 Engine stop switch 3 Buzzer 4 Neutral switch 5 10 pin plug R red P pink B black G green W white Br brown Y yellow...

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