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Parts should be replaced as required. 

Remove the unicells and inspect for the following: 

Collector Cell Conditions Causing Failure 

•  Dirty collector cell(s) (contaminant build up bridging the cell plates 

and or on cell triangular insulators front/rear) requiring manual 
cleaning. 

•  “Wet” collector cell(s), not properly dried after a wash cycle or 

manual cleaning procedure, use compressed air to accelerate the 
drying time.   

•  Deformed collector cell contact springs contacting a “grounded 

surface”. 

•  

Misaligned contact springs (contacting a grounded surface) 

between the outer and inner most cells if module is equipped with 
two unicells and or at high voltage feed through insulators. Refer 
to Figure 6. 

•  Bent cell plate(s) contacting the opposing cell plate(s). 

•  Warped cell plate (s) which could be due to high duct operating 

temperature, consult Parker. 

•  Carbon tracking to the cell high voltage feed through insulator and 

or cell triangular insulators, imbedded black streak which cannot 
be removed by cleaning (replace insulator). 

•  Surface oxidation to unicell component requiring a replacement. 

•  Unicell is structurally weak, loose steel rivets, deterioration to cell 

plate spacers or paper thin cell plates due to utilizing the improper 
detergent. 

     •  Place power in the off position, open the component 

door, and remove unicell(s). 

    •  Place toggle switch in the on position and engage 

interlock switch. If the indicator light is illuminated the 
problem is within the ionizer section. If the indicator light 
is flashing the problem is the high voltage feed through 
insulator (dirty, cracked, carbon tracking) and or the 
high voltage wire (broken wire or wire insulation has 
deteriorated causing a dead short condition).

   Parts should be replaced as required. 

   Remove the unicell(s) and inspect for the following:  

Ionizer Conditions Causing Failure 

  •  

Dirty ionizer(s) (contaminant build up) requiring manual 
cleaning. 

  •  

“Wet” ionizer(s), not properly dried after a wash cycle 
or manual cleaning procedure, use compressed air to 
accelerate the drying time.  

  •  Deformed ionizer contact springs contacting a “grounded 

surface”. 

  •  Misaligned contact springs (contacting a grounded surface) 

between the outer and inner most ionizer, if module is 
equipped with two unicells, or at the ionizer high voltage feed 
through insulator. Refer to  Figure 6.

  • Broken ionizer wires. 

  •  

Contaminant build up and or cracked ionizer stand off 
insulators and or high voltage feed through insulators.  

  •  

Carbon tracking (black streak) to the ionizer stand off 
insulators and or high voltage feed through insulator (replace 
insulator) 

  •  Ionizer wires not “taut” contacting the ground plates.  

  •  Bent ionizer wire support bar contacting a “grounded 

surface.” 

  • Bent ground plates contacting the ionizer wires. 

  •  Surface oxidation to unicell component requiring 

areplacement. 

10.5 STEP 2 — Checking the Unicell 

Components Indicator Light is Flashing  

Do not proceed with step (2) until step (1) is completed. The 
following steps are the process of elimination in identifying the 
problems to the ionizer/collector cell circuits. There are four 
conditions which could occur with a flashing indicator light. 

 1.  The high voltages are below specifications to the ionizer and 

or the collector cell circuit(s). 

 2.  There is an arcing condition to the ionizer and or collector cell 

circuit(s). 

 3. There is a dead short condition. 

 4. The power pack has failed. Refer to Step 1.

 (a) Place the toggle switch in the off position, and open power pack 
lid door. Disconnect high voltage wire #8 to the ionizer connector 
with high voltage wire #7 (Collector) connected to the power 
pack and place the toggle switch in the on position, and engage 
interlock switch. 

The indicator light should be illuminated.  If so, the cell circuit is 
operational proceed to (b). If indicator light is flashing perform the 
following. 

   •  Place toggle switch in the off position, open component 

door, and remove the unicell(s). 

   •  Place toggle switch in the on position, and engage interlock 

switch. The indicator light should be illuminated. If the 
indicator light is illuminated the problem is within the collector 
cell section. If the indicator light is flashing the problem is the 
high voltage feed through insulator (dirty, cracked, carbon 
tracking) and or the high voltage wire (broken wire or wire 
insulation has deteriorated causing a dead short condition). 

  Parts should be replaced as required or replacement of 

unicell. 

  Sometimes a flashing indicator light will clear itself by 

removing the unicell(s) from the module and then installing 
the unicell(s) back into the module. 

   The Bench Test Procedure will determine which unicell(s) are 

causing a flashing indicator light. Refer to Section 10.7. 

   Place toggle switch in the off position; connect all wires 

which have been disconnected and install unicell(s).  

   (b) Indicator light is illuminated with the high voltage wire 

#7 connected to the collector cell connector on the power 
pack. Place toggle switch in the off position and connect 
high voltage wire #8 to the ionizer connector on the power 
pack. Place the toggle switch to the on position and engage 
the interlock switch. 

   The indicator light should be illuminated? If so, the unicell(s) 

are operational. If the indicator light is flashing perform the 
following.     

Summary of Contents for SMOG-HOG PSG

Page 1: ...SMOG HOG Electrostatic Air Cleaner Owner s Manual Model PSG...

Page 2: ...ion avail able when contacting Parker Parker Order _________________________________________________________________ Unit Model ___________________________________________________________________ Unit...

Page 3: ...2 3 Supports 3 2 3 1 Skidded Systems 3 2 3 2 Unskidded Systems 3 2 3 3 Utilities Drains 3 2 3 4 Ducting 3 3 Installation 4 3 1 Receiving Inspection 4 3 2 Unloading by Forklift 4 3 3 Unloading by Cran...

Page 4: ...eck Power Pack Enclosure Indicator Light s 12 5 1 2 Unicell s Weekly Visual Inspection 12 5 1 3 Filters Drain Sumps and Access Door Gasket Inspection 12 5 1 4 Perform An In Place Cleaning Wash Cycle 1...

Page 5: ...1 Tools Required 17 10 2 Perform Before Troubleshooting 17 10 3 Troubleshooting Procedure 17 10 4 Step 1 Checking the Power Pack 18 10 5 Step 2 Checking the Unicell Components 19 10 6 High Voltage Pr...

Page 6: ...explosive Use non flammable cleaners Keep flammable materials and vapors such as gasoline away from unit The unit should be inspected frequently and contaminants removed to prevent excessive accumula...

Page 7: ...ims any liability or responsibility for damage from fires or explosions regardless of origin Parker recommends that all APC dust collection equipment installation and application conform to any and al...

Page 8: ...h is non lethal Unicell components are usually preceded and or followed by mesh filters to assure even distribution of air at low velocity Air movement is provided by a system blower located behind th...

Page 9: ...r pack is self protecting against overloads e g dirty components short circuits in ionizer and cell circuits and is self regulating when the AC voltage supply varies from 90 to 132 VAC 1 4 2 Unicell I...

Page 10: ...ng are general guidelines 2 1 Location Systems should be located as near as possible to the emission source but with consideration given to utility proximity and safe maintenance access Indoor locatio...

Page 11: ...led by forklift truck but final placement may require a crane refer to unit System Layout Drawing for weights sizes and notes detailing responsibilities of the installing contractor 3 2 Unloading By F...

Page 12: ...tem Installation If PSG installation is delayed for an extended period one month or more protect system components as follows 1 Store in a cool dry location Do not disassemble Do not re move component...

Page 13: ...procedure until a 1 4 clearance is obtained between top place and housing 3 Check the level of the equipment The equipment may now be leveled by making small adjustments of individual isolators at the...

Page 14: ...rmed by a qualified electrician in accordance with local electrical codes Disconnect electrical power before installing or servicing electrical components The PSG is manufactured per job specification...

Page 15: ...ZER CELL FEED THRU INSULATOR ASSEMBLIES 2 37 0026 INSULATOR ONLY 2 6 37 0028 IONIZER STANDOFF INSULATOR 4 7 03 0559 IONIZER WIRE SPRING 20 8 03 0738 IONIZER WIRE 10 MIL SST 10 9 30 0387 CELL CONTACT S...

Page 16: ...Tension The drive belt tension adjustment is critical within the first 24 hours of the system exhaust blower operation During this 24 hour period the initial stretch of the belt occurs which requires...

Page 17: ...peed will decrease airflow CFM and current amperage To decrease speed open the variable pitch pulley from normal as in Figure 8A toward full open as in Figure 8C To adjust the variable pitch pulley 1...

Page 18: ...media which does not support combustion PSG systems requiring an ETL listing will have potassium permanganate The odor control cabinet consists of a number of odor filters as dictated by size of the...

Page 19: ...us panel or remote beacon or BMS Occasional arcing flashing of an indicator light is normal An established arcing condition or dead short condition continuous flashing of an indicator light or the ind...

Page 20: ...etergent concentration in a mixture with water varies with the application from 1 1 to 25 1 parts water to parts detergent For any contaminant condition the best course is to use a cleaning solution p...

Page 21: ...cement set of unicells and filter media 7 3 Automatic Parts Washers Certain commercially available units which are effective combine and automate the features necessary for effective cleaning includin...

Page 22: ...l the replacement indicator light reversing the procedure 9 4 Component Access Door s Gasket Replacement Should leakage occur an adjustment of the latch paws on the back of the door handles may solve...

Page 23: ...en power pack enclosure lid cover 3 3 Loosen 5 16 hex jam nut 9 then back off push rod extension 1 to end of threads 4 Close power pack enclosure lid cover listening for point where limit switch 4 is...

Page 24: ...will decrease collection efficiency 2 There are run away voltages to the power pack requiring power pack replacement above 12 0 KVDC to the ionizer circuit and 7 5 KVDC to the collector cell circuit...

Page 25: ...itch in the on position and engage the interlock switch Confirm 120 VAC to the power pack enclosure terminals not the power pack terminals 5 and 6 Verify the interlock switch operation 120 VAC to the...

Page 26: ...igh voltage feed through insulator replace insulator Ionizer wires not taut contacting the ground plates Bent ionizer wire support bar contacting a grounded surface Bent ground plates contacting the i...

Page 27: ...all outlet 6 Measure high voltage with the high voltage probe ionizer volt age should be 10 0 to 11 8 KVDC not to exceed 12 0 KVDC If ionizer voltage exceeds 12 0 KVDC the ionizer wires are moderately...

Page 28: ...e 5 0 to 7 5 KVDC not to exceed 7 5 KVDC The collector cell will not maintain high voltages above 7 5 KVDC The collector cell will continuously arc Usually this condition is caused by a power pack abo...

Page 29: ...ure indicator light is not illuminated Power pack enclosure toggle switch is in the off position Remove debris Power pack enclosure s push rod assembly is not properly adjusted Refer to Section 9 5 Po...

Page 30: ...y 1 Unit Model Number nameplate 2 Unit Serial Number 3 Part Number or Part Description see illustrated parts 11 2 Returning Parts When returning parts directly to Parker call Customer Service at 1 800...

Page 31: ...24 12 Power Pack Enclosure Assembly 16 17 12 13 15 35 4 28 26 29 34 19 22 18 24 25 23 1 20 21 31 30 27 31 1 32 33 8 1 5 7 6 2 3 9 10 11 14 POWER PACK ENCLOSURE ILLUSTRATION...

Page 32: ...eed Through Insulator 2 19 30 0398 Round Head Screw 10 32 x 4 SST 2 20 30 0412 Lock Washer 10 EXT Tooth SST 2 21 30 0367 Fender Washer x 1 1 2 SST 2 22 35 0013 Spacer 2 23 30 0310 Pal Nut 5 8 16 2 24...

Page 33: ...ced if necessary by the manufacturer trained and or certified agent A record of such inspection and cleaning shall be kept on the premises for inspection 7 Certificate of Approval number shall be plai...

Page 34: ...or misuse misapplication or normal wear and tear e Equipment not properly installed operated and maintained under normal conditions and recommended applications As Buyers exclusive remedy for any def...

Page 35: ...shooting effort details 5 Description of physical location and or environment details The Buyer shall cooperate with PARKER in its investigation and provide full information and documentation concerni...

Page 36: ...rlands 31 76 508 5300 www parker com dhfns Hiross Zander Essen Germany 49 2054 9340 www parker com hzfd Padova Italy 39 049 9712 111 www parker com hzfd Engine Filtration Water Purification Racor Dews...

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