background image

33

Electronic for proportional DC valves
Series PWDXXA-40X

Operation Manual

PWDXXA-40X_20 5715-677 UK.indd 26.01.17

Parker Hannifin Corporation

Hydraulics Group

Parker Hannifin Corporation

Hydraulics Group

• Valve
  The frequency response of the valve can be 

obtained from the datasheets. As a first guess, 
it needs to be at least twice the system fre-
quency response.

•  Pressure transducer
  Some analog output transducers will present 

problems due to the use of filters intended to 
smooth the output. To ensure best system dy-
namics, sensors with integrated D/A-converter 
should operate with a high sampling rate. Mag-
netostrictive transducers with digital output often 
have a low sampling rate, causing an interaction 
with the achievable resolution. Please obtain 
detailed information from the transducer sup-
plier.

• System
  The cutoff frequency will be determined by mass 

and compressibility of the hydraulic media in the 
entire system (cylinder, piping, valves). Mostly 
the value is quite low, particularly for the usage 
of large system volumes.

Pay attention for pressure peaks!
High pressure peaks may occur particularly at 
closed loop pressure controls systems. Therefore 
the dynamic pressure behavior should be inves-
tigated after the controller tuning utilizing a data 
aquisition device such as a storage oscilloscope. If 
the measured pressure peaks exceed the system 
design hardware specification, reductions may be 
achieved by adjustment of the control parameters.

Update rate of the controller

The controller updates the electrical output to the 
valve at 1000 Hz. This rate is fast enough to have 
negligible effect in almost all hydraulic applications, 
but it does set an absolute limit on the response 
of the system.

Pressure transducer accuracy and resolution
A control system is no better than its transducer. 
Here are points to watch for:

•  Absolute accuracy
  The controller adjusts the system as closely as 

possible to the pressure measured by the feed-
back device. The absolute accuracy of the 
measured pressure is also determined by the 
transducer. On the other hand, die signal span 
of the transducer should be oversized to achieve 
a safe operation even if pressure peaks ap-
peared. For example a system pressure of 300 
bar requires a sensor with 400bar nominal pres-
sure. This results in a value of 75 % for the 
feedback scaling P20 (300 bar means 75 % of 
400 bar).

• Resolution
  The electronics is unable to set a pressure more 

accurately than the resolution of the transducer. 
Be sure the resolution of your sensor is adequate. 
When using a true analog transducer (analog 
measurement principle and analog output), the 
resolution is limited by the utilized A/D-converter, 
which is 12 bit (1/4096 = 0.025 %).

• Installation
  The installation of a pressure transducer plays 

an important role in the proper functionality of a 
closed loop pressure control system. The pres-
sure transducer should be located as close to 
the point of control as is practical.

  Example: A closed loop pressure control is re-

quired for a given hydraulic cylinder. In this case 
the pressure control valve and transducer should 
be mounted close together, otherwise poor 
closed loop control will result.

Summary of Contents for PWD Series

Page 1: ...0X Design 20 Electronic for Proportional DC Valves Parker Hannifin Manufacturing Germany GmbH Co KG Hydraulic Controls Division Europe Gutenbergstr 38 41564 Kaarst Germany Tel 49 181 99 44 43 0 E mail...

Page 2: ...ting is solely responsible for making the final selection of the system and components and assuring that all performance endurance maintenance safety and warning requirements of the application are me...

Page 3: ...rtant details 8 3 1 Intended usage 8 3 2 Common instructions 8 3 3 Liability 8 3 4 Storage 8 4 Mounting Installation 9 4 1 Scope of supply 9 4 2 Mounting 9 4 3 Operation limits 9 4 4 Electrical connec...

Page 4: ...r Hannifin Corporation Hydraulics Group 1 Introduction 1 1 Front view dimensions Position control universal Electronic module for DC valves Design series Amplifier Min Max adjustment accel decel ramps...

Page 5: ...neces sary functions for the optimal operation of pro portional directional control valves with position sensor The most important features are digital circuit design parametrizable control as positi...

Page 6: ...oid output off 3 8 mA solenoid output on acc NAMUR NE43 Input signal resolution 0 025 Differential input voltage max V 30 for terminals 5 and 6 against PE terminal 8 11 for terminals 5 and 6 against 0...

Page 7: ...7 Electronic for proportional DC valves Series PWDXXA 40X Operation Manual PWDXXA 40X_20 5715 677 UK indd 26 01 17 Parker Hannifin Corporation Hydraulics Group 1 7 Signal flow diagram...

Page 8: ...contamination atmospheric exposure and mechanical damages 2 Safety instructions Please read the operation manual before installa tion startup service repair or stocking Paying no attention may result...

Page 9: ...y and the supplier 4 2 Mounting Compare electronics type located on the name plate with part list resp circuit diagram The module may be mounted in any direction The module has to be mounted within a...

Page 10: ...ne frame The earth ground wire from terminal 8 as well as the cable shields have to be tied to the protective earth terminal within the control unit It is necessary to use a low ohmic potential connec...

Page 11: ...enable function represents no safety arrangement against unwanted valve opera tion in terms of rules for accident prevention To block the valve function under all condi tions more advanced steps are...

Page 12: ...ndi tion as breakdown information This means the presence of an evaluable failure informa tion if the input signal line is interrupted In this case the solenoid output will be switched off The output...

Page 13: ...optional comparator output A voltage information representing the feedback signal i e the valve stroke is available from the terminals 7 and 13 Herewith a voltage span of 10 V 0 10 V means 100 0 100 f...

Page 14: ...ain any protective or indication components i e re covery diodes or lamps otherwise function disturbances and permanent damages may occur to the electronics module Sensor input The sensor has to be wi...

Page 15: ...40X_20 5715 677 UK indd 26 01 17 Parker Hannifin Corporation Hydraulics Group Wiring diagram of standard sensor input Parker valves Wiring diagram of sensor input 0 10 V Wiring diagram of sensor input...

Page 16: ...DXXA 40X Operation Manual Parker Hannifin Corporation Hydraulics Group Example 1 Closed loop pressure control within a hydraulic cylinder performed utilizing a proportional pres sure con trol valve wi...

Page 17: ...l PWDXXA 40X_20 5715 677 UK indd 26 01 17 Parker Hannifin Corporation Hydraulics Group Example 2 Closed loop position control of a hydraulic cylinder utilizing a proportional directional control valve...

Page 18: ...alves Series PWDXXA 40X Operation Manual Parker Hannifin Corporation Hydraulics Group Example 3 Closed loop position control of a hydraulic cylinder performed via proportional directional control valv...

Page 19: ...d entry mask the parameters can be noticed and modified Storage of complete param eter sets to floppy or hard disk is possible as well as printout or record as a text file for further docu mentation S...

Page 20: ...butors for elec tronic components A proper function of the data communication requires in this case at least the following described cable configuration The cable has to be inserted between an unused...

Page 21: ...ata retrieving is always possible via the function Load out of database Extended functions The user software is shared into 2 parameter ranges basic mode expert mode For normal startup the basic mode...

Page 22: ...tronics functionality a manual pre selection of the parameters is possible After selection of the electronics type via the menu Options the parameters may be set and stored for later transmission Note...

Page 23: ...stment of maximum stroke for valve side B at 100 command signal To match the command signal span to the valve operating range P7 MIN channel A Adjustment of stroke step for valve side A at 0 1 command...

Page 24: ...0 P23 comparator rise delay time ms 0 10000 0 P24 comparator turn off delay time ms 0 10000 0 P26 window I portion 0 200 0 20 0 P27 reduct window I portion 0 100 0 100 0 E2 closed loop control 0 inac...

Page 25: ...eedback monitoring To adjust the feedback monitoring range P23 comparator rise delay time Adjustment of the comparator rise delay time To delay the rise threshold for the comparator function P24 compa...

Page 26: ...proportional P integral I and derivative D each with a user adjustable co efficient The user software provides therefore the parameters P16 P P17 I and P18 D P P16 This term provides an immediate out...

Page 27: ...functionality of the control loop be achieved At first you should set off the control loop set parameter E2 to value 0 open loop and transmit to the electronic and cause the drive via manual control...

Page 28: ...us items Unexplainable problems Check the setting of all parameters Improving system performance Using the parameter P17 I gain The integrator gain abbreviated I can be adjusted to reduce or eliminate...

Page 29: ...e the best system dynamic sensors with integrated D A converter should operate with a high sampling rate Magnetostric tive transducers with digital output often have a low sampling rate because an int...

Page 30: ...ow will be leaving which might be adjustable by parameter P26 P26 shall be adjusted in the way that the window lies near the final pressure A too low a value of P17 causes low frequency oscillations w...

Page 31: ...t may be difficult for you to tell how good the system response is the test profile may also be generated by an up stream electronic module PZD00A 40X The test profile should start caus ing the system...

Page 32: ...tter error reduction while the response will be longer This parameter is only effective if a window 0 is defined via P26 Eliminating a slow small amplitude oscillation in stationary condition Due to t...

Page 33: ...troller updates the electrical output to the valve at 1000 Hz This rate is fast enough to have negligible effect in almost all hydraulic applications but it does set an absolute limit on the response...

Page 34: ...the exact spelling case sensitivity Wrong input An unvalid character or a value outside the permitted range has been used at parameter entry Keep the entered parameters During parameter loading from t...

Page 35: ...ls tight fit on the mounting rail tight fit of the disconnectable terminals tight fit of the terminal screws environmental temperature level supply voltage level cleanliness of the ambience Service wo...

Page 36: ...t of a sluggish spool the valve may be flushed with clean pressure fluid Trouble shooting in a hydraulic system requires in either case a systematic approach The work may exclusively be performed by q...

Page 37: ...port for starting up Parker hydraulic controls maintenance of Parker controls repairofallParkerrelatedhydraulicandelectrical devices assistanceinthesupplyofsparepartsworldwide direct service for mobil...

Page 38: ......

Reviews: