Parker N2 NITROSource Compact N2C-2 User Manual Download

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NITROGEN

GAS

GENERATOR

NITROSource Compact

USER GUIDE:

17 651 1000

01/20

Rev -

Preventative Maintenance Guide:

17 651 1100

User Guide

(EN)

N2C-2 / N2C-4 / N2C-6 / N2C-8

Summary of Contents for N2 NITROSource Compact N2C-2

Page 1: ...NITROGEN GAS GENERATOR NITROSource Compact USER GUIDE 17 651 1000 01 20 Rev Preventative Maintenance Guide 17 651 1100 User Guide EN N2C 2 N2C 4 N2C 6 N2C 8 N2...

Page 2: ...e Generator Stopping the Generator Fault Log Customer Settings Overview of the Controls Menu Interface Hour Meters Generator Supply Dryer Supply Purge Economy Remote Switching Overview of the Equipmen...

Page 3: ...let Parameters Environmental Parameters Port Connections Electrical Parameters Packed Weights and Dimensions Troubleshooting Schematics Generator Weights and Dimensions Declaration of Conformity Techn...

Page 4: ...04 N2 Compact Nitrogen Gas Generator User Guide 2020 SAFETY...

Page 5: ...ent is high such as a confined space or poorly ventilated room the use of oxygen monitoring equipment is advisable Nitrogen is not a poisonous gas but in a concentrated form there is a risk of asphyxi...

Page 6: ...AMMABLE COMPRESSED GAS Wear ear protection Pressurised components on the system Remote control Generator may start automatically without warning Conformit Europ enne Dispose in accordance with local r...

Page 7: ...07 N2 Compact Nitrogen Gas Generator User Guide 2020 RECEIVING AND INSPECTING THE EQUIPMENT...

Page 8: ...ase inform the delivery company immediately and contact your local Parker office STORAGE The equipment should be stored within the packing crate in a clean dry environment If the crate is stored in an...

Page 9: ...ng the generator to the base of the crate 02 Lift the generator from the pallet using suitable slings and an overhead crane 03 Carefully move the generator to its final location using a forklift truck...

Page 10: ...10 N2 Compact Nitrogen Gas Generator User Guide 2020 OVERVIEW OF THE EQUIPMENT...

Page 11: ...e N2 Outlet port to buffer G Column B pressure gauge Air inlet pressure gauge Mains supply cable gland N2 inlet port from buffer vessel G Air Inlet port G N2 Outlet pressure gauge Cable glands N2 Outl...

Page 12: ...12 N2 Compact Nitrogen Gas Generator User Guide 2020 LOCATING THE EQUIPMENT...

Page 13: ...metre of compressed air the particulate count should not exceed 400 000 particles in the 0 1 0 5 micron size range 6 000 particles in the 0 5 1 micron size range and 100 particles in the 1 5 micron s...

Page 14: ...14 N2 Compact Nitrogen Gas Generator User Guide 2020 INSTALLATION AND COMMISSIONING...

Page 15: ...Generator User Guide 2020 Warning Only competent personnel trained qualified and approved by Parker should perform installation commissioning service and repair procedures REF REF REF REF DESCRIPTION...

Page 16: ...NB 16mm ID piping between the ball valve and the outlet port of the buffer vessel The AOP010 filter provided should be installed in this line Follow the installation instructions provided with the fi...

Page 17: ...te switching is activated in the customer settings menu MODBUS For MODBUS communicatin setup details refer to publication 17 650 0012 6 12 mm 3 7 mm 3 7 mm 3 7 mm 3 7 mm L Fuse terminal for the phase...

Page 18: ...itional information on installation requirements If the pre treatment dryer is fitted with a purge economy feature it may be controlled using the volt free relay contacts on JP17 The relay is energise...

Page 19: ...D is set to 6 Note The oxygen purity setting of the generator is marked on the rating plate The table below shows the correlation between the purity settings of the generator and the output current Th...

Page 20: ...20 N2 Compact Nitrogen Gas Generator User Guide 2020 OPERATING THE GENERATOR...

Page 21: ...SCRIPTION DESCRIPTION DESCRIPTION DESCRIPTION Start key Operating status indicator Green Running Yellow Starting up Shutting down Red Standby Menu navigation keys Service Fault indicator Yellow Servic...

Page 22: ...l this cycle is complete and the menu displays Running This may take several minutes for ppm generators 6 Partially open the ball valve on the inlet to the buffer vessel to allow it to pressurise slow...

Page 23: ...ime in hours that the generator has been operating in Economy mode O2 5 00 O2 5 00 Shutting Down Shutting Down 1 Hour meters 1 Hour meters 2 Fault log 2 Fault log 2 1 Fault 10 2 1 Fault 10 2 1 Fault 1...

Page 24: ...n the system Note Any faults that are active when the power is switched off and remain active when the power is re applied will cause a new entry to be added into the fault log 2 1 Fault 1 Active 2 1...

Page 25: ...mpact Nitrogen Gas Generator User Guide 2020 3 1 O2 Alarm 3 1 O2 Alarm Over ride 0 Over ride 0 3 2 O2 Calibration 3 2 O2 Calibration 5 00 5 00 3 3 O2 Alarm Level 3 3 O2 Alarm Level 5 05 5 05 3 4 O2 Al...

Page 26: ...se The generator will continue to cycle as normal without delivering gas to the application If the back pressure is maintained for an additional 5 minutes the generator will stop cycling and enter Eco...

Page 27: ...27 N2 Compact Nitrogen Gas Generator User Guide 2020 SERVICING THE GENERATOR...

Page 28: ...hs 24 Months Generator Check status indicators located on the control panel Generator Check regulated outlet pressure Generator Check O2 purity System Check filter drains System Check inlet air qualit...

Page 29: ...P010AO element Catalogue No s Description Contents M24 PPM 0002 Kit 02 Cell PPM 02 Cell PPM M24 PCT 0002 Kit 02 Cell 02 Cell Catalogue No s Description Contents M24 N2C 0001 Kit 24 Month N2C valve ove...

Page 30: ...retaining screw 06 of the assembly and remove Cut the tie wrap and unscrew the oxygen sensor Remove the used cell and replace with the new one Note Ensure to wear gloves when handling the new cell to...

Page 31: ...tering the calibrated level USING A CALIBRATED GAS SUPPLY Select menu 3 1 and enable the O Alarm Over ride Connect the gas supply to the O Analyser calibration port 1 on the side of the generator Loca...

Page 32: ...ul the original reading from the analyser will be loaded Should this occur repeat the above steps On completion of the calibration return the ball valves back to their original position and remove the...

Page 33: ...Note A strap wrench may be required for the removal of the 050 055 filter bowl Close the ball valves located on the inlet and outlet ports of the filter and depressurise it by opening the manual drai...

Page 34: ...cated in the filter head with the new O ring provided Refit the filter bowl and head ensuring that the threads are fully engaged 01 and the locking details are aligned 02 Note To ensure that the bowl...

Page 35: ...35 N2 Compact Nitrogen Gas Generator User Guide 2020 TECHNICAL SPECIFICATION...

Page 36: ...trol system automatically switches the bed to regenerative mode All of the contaminants are vented from the CMS and a small portion of the outlet nitrogen gas is expanded into the bed to accelerate th...

Page 37: ...8 11 0 13 3 15 3 17 1 N2C 8 M3 HR 3 38 5 89 10 24 14 86 18 01 24 02 29 33 33 93 37 81 CFM 2 0 3 5 6 0 8 7 10 6 14 1 17 3 20 0 22 3 Air to N2 N2C 2 to N2C 8 7 0 5 3 3 9 3 2 3 0 2 5 2 3 2 1 2 0 Outlet P...

Page 38: ...e generator alone and does not take in to account any pre treatment dryer connected to the dryer supply terminals of the generator The dryer is fed directly from the generator supply PACKED WEIGHTS AN...

Page 39: ...4 19 207 5 8 17 237 5 9 35 98 216 1 N2C 4 1040 40 9 450 18 628 27 72 375 14 76 466 5 18 37 406 5 16 681 5 26 83 753 5 29 66 868 5 34 19 207 5 8 17 237 5 9 35 145 319 7 N2C 6 1040 40 9 450 18 796 31 34...

Page 40: ...erform the required service High Oxygen concentration Defective Oxygen cell Replace the oxygen cell Leak in system piping Open the access door and check all connection points for leaks Repair as neces...

Page 41: ...ALY Corsico MI Tel 39 02 45 19 21 parker italy parker com JP JAPAN Tokyo Tel 81 0 3 6408 3901 KR SOUTH KOREA Seoul Tel 82 2 559 0400 KZ KAZAKHSTAN Almaty Tel 7 7272 505 800 parker easteurope parker co...

Page 42: ...rformance is maintained Air quality continues to meet international standards Protection of downstream equipment personnel and processes Low operational costs Increased productivity and profitability...

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