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1800_maint.pmd, M&A

Catalog HY03-1800/US

Maintenance Instructions and Service

LTR Series Actuators

Maintenance Instructions & Parts List

Provide Model Number and Serial Number When Ordering Spare Parts.

The LTR Series Actuators will provide superior performance in heavy duty pneumatic and medium duty
hydraulic applications.  The LTR Series "Wear-Pak" piston sealing configurations and anti-friction ball bear-
ings are used to guarantee low breakaway pressure and eliminate erratic motion at low speeds.

In the event that maintenance is required, the following steps should be used as a guide. It is recom-
mended that a suitable oil or O-ring lubrication compatible with the operating media, such as Parker Lube-
A-Cyl, be used on all seals and mating parts to facilitate assembly.

A. Inspection & Replacement of Piston Seal, #10, Wear Rings, #15,  and O-Ring End Cap, #12.

1. Remove Tie Rod Nuts, #17 from Tie Rods,#8.

2. Pull End Cap, #16 free from Cylinder Tube, #14.

3. Pull Cylinder Tube, #14 free from Housing, #13.

4. Push Piston, #11 free from Cylinder Tube, #14.

5. Inspect and/or replace Piston Seal, #10, Wear Rings, #15, and O-Ring End Cap, #12.

6. Inspect and/or replace O-Ring Cylinder, #7 (for LTR Models only).

7. Reassemble as shown in figure and torque Tie Rod Nuts, #17 per Torque Table.

B. Inspection & Replacement of Bearing, #2.

1. Remove Retaining Ring, #1.

2. Press Pinion, #3, and Bearing #2 from housing, #13.

3. Press Bearing, #2 free from Pinion, #3.

4. Inspect or replace Bearing, #2.

5. Press new Bearing, #2 into Housing, #13.

6. Replace Pinion, #3 into Housing, #13.

7. Press remaining new Bearing, #2 onto Pinion, #3.

8. Replace Retaining Ring, #1.

NOTE:

Prior to assembly of an LTR Series actuator, the rack and pinion are coated with a molycoat GN paste

and a moly grease containing a minimum MSO

2

 content of 3%, such as Texaco Molytex EP2.

LTR Series

Maintenance Instructions

Parker Hannifin Corporation

Pneumatic

 Division

Wadsworth, Ohio USA

www.comoso.com         800.696.6165

Summary of Contents for LTR Series

Page 1: ...d Cap 12 1 Remove Tie Rod Nuts 17 from Tie Rods 8 2 Pull End Cap 16 free from Cylinder Tube 14 3 Pull Cylinder Tube 14 free from Housing 13 4 Push Piston 11 free from Cylinder Tube 14 5 Inspect and or replace Piston Seal 10 Wear Rings 15 and O Ring End Cap 12 6 Inspect and or replace O Ring Cylinder 7 for LTR Models only 7 Reassemble as shown in figure and torque Tie Rod Nuts 17 per Torque Table B...

Page 2: ...d torque value for Bumper Bolt item 19 is shown in Torque Table All items marked with an asterick are included in a complete seal kit Only used on units with steel cylinder tubes LTR units x Quantity as required per end cap option specified 18 19 ITEM DESCRIPTION QUANTITY NO SINGLE DOUBLE RACK RACK 1 RETAINING RING 2 2 2 BEARING 2 2 3 PINION 1 1 4 NAME PLATE 1 1 6 PLUG 1 1 7 O RING CYLINDER TUBE1 ...

Page 3: ...raulic service CAUTION Before making any adjustment turn off the system pressure Never adjust cushion adjustment screw out past flush with end cap or counterbore DO NOT OVERTIGHTEN The standard cushions operate over the last 30 of rotation in either or both directions To Adjust Using an Allen wrench turn Adjustment Screw 21 clockwise or more cushioning counterclockwise for less cushioning Cushion ...

Page 4: ...t with Cushion Option Single Rack Units Only NOTE Quantities shown are as required per end cap option specified Standard cushions operate over the last 30 of rotation Stroke adjusters will decrease the cushion length by the same amount For example reducing the rotation by 5 yields 25 cushion length To Adjust 1 Loosen Jam Nut 40 2 Turn Stroke Adjuster 41 clockwise to reduce stroke counterclockwise ...

Page 5: ...ension is specified See next page for details on Items 55 56 50 52 54 51 50 53 52 46 47 49 48 46 56 55 LTR Series Parts Identification ITEM DESCRIPTION QTY 46 FLANGE BOLT 4 47 FRONT FLANGE 1 48 FOOT FLANGE 1 49 PILOT RING 1 50 SHAFT SEAL COVER SCREW 6 51 SHAFT SEAL 11 52 O RING 2 53 SHAFT SEAL COVER WITH HOLE 11 54 SHAFT SEAL COVER SOLID 12 FRONT REAR FLANGE MTG FOOT FLANGE MTG PILOT RING MTG SHAF...

Page 6: ... the piston is reinstalled as shown below right Although these pistons have two seal grooves the superior design of the piston seals which are now being utilized allows for more efficient performance than possible with the old design Contact the factory or your local representative for information on how to update A or B Design actuators Design Series C LTR Series rotary actuators with Design Seri...

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