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Installation and servicing manual

Shell & Tube Cooler

 

4

Parker Hannifin Corporation

Hydraulics Group

Catalogue HY10-6014-UM/CN

Introduction/Directions/Safety Notice

Introduction

Thank you for using our Shell & Tube Cooler.

This Manual explains how to use and maintain the shell and 

tube cooler correctly and safely. In addition, it provides the 

information on important safety issue and simple maintenance 

techniques.

Please read this manual carefully and ensure it is understood 

so as to use this shell and tube cooler properly.

If the product is not functioning properly, please contact a 

regional company distributor or our headquaters directly for 

appropriate services.

Directions

This manual provides safety direction with the following labels: 

Please read carefully and follow the instructions.

 

 

This symbol means possible danger. Failure to  

 

follow instructions could result in death and or  

 

serious personal injury. 

 

This symbol means possible danger. Failure to  

 

follow instructions could cause part or full damage  

 

to the product and or other property.

 

This symbol indicates that instructions are given  

 

for the shell and tube operation and maintenance.

1. Safety Notice

1.1 General Safety Notes

To help with the effective use of the shell 

and tube cooler and for safety, this manual 

provides a product overview along with 

information on installation, operation, maintenance, and 

solutions for emergency. Please read it carefully prior to 

use coolers.

Please read and ensure you understand these instructions 

carefully prior to use the product.

Please ensure that you read the entire manual prior to use the 

shell and tube cooler and associated hydraulic system.

• 

DO NOT use this product for any other purpose than 

heat exchanging.

• 

DO NOT use any inappropriate liquids that may cause 

a harmful chemical reaction and/or corrosion on 

product material.

• 

DO NOT use this product under working conditions 

that are out of the shell and tube  installation and 

servicing manual scope.

1.2 Important Safety Notes

1.2.1 CAUTION

This symbol point outs general safety notice.

1.2.2 OPERATOR MANUAL

Read carefully and ensure that you understand the product 

prior to use it. Faillure to follow the operating manual could 

result in death and/or serious injury.

1.2.3 DANGER DUE TO HOT SURFACE

Hot Surface may cause burns. Please ensure that you cool 

down the product and wear protective gloves before 

touching it.

1.2.4 DANGER DUE TO LIQUID SPRAY

Wear protective gear to prevent any danger caused by harmful 

liquid spray from a pressurized device.

Disassembling the product when the Oil Inlet 

Line is pressurized may cause injury due to the 

harmful oil spray. Ensure that you remove the 

internal and external pressure of the product 

and wear protective clothing. Then proceed to the shell and 

tube disassembly in accordance with maintenance procedures 

of this manual.

1.2.5 TECHNICAL MANUAL

Consult the technical manual prior to servicing.

Follow the installation and servicing manual 

instructions when disassembling and/or 

replacing any parts. The manufacturer is not 

responsible for any damages to products and/or user property 

caused by disassembling the coolers in a manner other than 

one described in the instructions.

1.3 After Purchase

Ensure that you check the following items after purchasing 

the product.

1.3.1 PRODUCT SPECS

Check that dimensions, Part Number and connection port 

specifications of the product are correct and as ordered.

1.3.2 PRODUCT APPEARANCE

Inspect the shell and tube cooler and make sure that it is free 

of any damage.

1.4 Prior to installation

1.4.1 WORKING LIQUID: OIL & WATER

OIL:

 Prevent any possible chemical reaction and 

corrosion of copper pipe with finned aluminum and 

steel pipe by using the most generally used Hydraulic 

Oil. Inappropriate fluid (corrosive oil, dirty oil, other 

fluids) will result in material deterioration and safety risks.

Water:

 The water must be clear, colorless and 

odorless as well as free from algae, germs, fungi, 

bacteria, iron, manganese, hydrogen, floating matters, 

suspended substances and sediments. For clean 

cooling water standards, refer to the recommendation table at 

the end of this manual.

Summary of Contents for HY10-6014-UM/CN

Page 1: ...Shell Tube Cooler Installation and servicing manual aerospace climate control electromechanical filtration fluid gas handling hydraulics pneumatics process control sealing shielding...

Page 2: ...Installation and servicing manual Shell Tube Cooler 2 Parker Hannifin Corporation Hydraulics Group Catalogue HY10 6014 UM CN...

Page 3: ...0 6014 UM CN Contents Introduction Directions 4 1 Safety Notice 4 2 Product Overview 5 3 Product Parts Name 6 4 Installation 6 5 Preventive Maintenance 8 6 Maintenance Procedures 8 7 Emergency Measure...

Page 4: ...ope 1 2 Important Safety Notes 1 2 1 CAUTION This symbol point outs general safety notice 1 2 2 OPERATOR MANUAL Read carefully and ensure that you understand the product prior to use it Faillure to fo...

Page 5: ...iate oil viscosity index in the hydraulic systems extends the life cyle of the valves pumps and parts in the system thereby reducing maintenance costs of the system The Shell Tube Cooler will provide...

Page 6: ...4 2 Installation Directions Ensure that you check the safety instructions accompanying the product when handling moving and or installing it Cooler when installed vertically should be installed with...

Page 7: ...r located as close to the heat exchange as possible 4 Provide necessary air vent valves for the heat exchanger so that it can be purged to prevent or relieve vapor or gas binding on either the tube si...

Page 8: ...d tube cooler are required every 6 months if used on application using clean fluid as per water quality table in annex of the shell and tube manual and equipped with filtration system For coolant from...

Page 9: ...he shell and tube cooler or hydraulic system caused by wrong shell and tube cooler assembly and or shell and tube cooler not pressure tested prior commissioning to the hydraulic system Remove Gasket R...

Page 10: ...and oil may mix inside the heat exchanger which may result in damage to your system Please pay extra attention to this issue Broken copper pipe may not be repaired or replaced by the customers Ensure...

Page 11: ...Ion Sulfate mgSO42 L 200 X Calcium Hardness mgCaCO3 L 150 X Acid Consumption mgCaCO3 L 100 X Total Hardness mgCaCO3 L 200 X Ref item Fe mgFe L 1 0 X X Cu mgCu L 0 3 X Ion Sulfide mgS2 L Not detected...

Page 12: ...Installation and servicing manual Shell Tube Cooler 12 Parker Hannifin Corporation Hydraulics Group Catalogue HY10 6014 UM CN...

Page 13: ...Installation and servicing manual Shell Tube Cooler 13 Parker Hannifin Corporation Hydraulics Group Catalogue HY10 6014 UM CN 1 1 1 1 2 1 2 1 1 2 2 1 2 3 1 2 4 1 2 5 1 3 1 3 1 1 3 2 1 4 1 4 1...

Page 14: ...S6 4 400 455 400 290 55 150 75 250 75 174 5 100 170 9 13 OST S6 4 530 1 589 530 420 55 150 140 250 140 174 5 100 170 9 15 OST S6 5 680 1 1 733 680 570 55 164 162 318 200 225 5 130 180 9 27 OST S6 8 67...

Page 15: ...be Cooler 15 Parker Hannifin Corporation Hydraulics Group Catalogue HY10 6014 UM CN 3 1 1 9 1 M14x1 5 2 1 10 1 3 1 11 1 4 1 12 1 13 1 5 1 14 1 6 1 15 16 7 2 O 16 16 8 1 M14x1 5 17 16 4 4 1 1 2 3 4 5 6...

Page 16: ...n and servicing manual Shell Tube Cooler 16 Parker Hannifin Corporation Hydraulics Group Catalogue HY10 6014 UM CN 4 3 2 0 C 100 C 14 4 3 3 4 3 4 1 O 2 3 4 5 6 4 3 5 1 2 3 30 4 5 6 4 4 4 4 1 4 4 2 4 4...

Page 17: ...ervicing manual Shell Tube Cooler 17 Parker Hannifin Corporation Hydraulics Group Catalogue HY10 6014 UM CN 1 2 3 4 5 6 7 5 5 1 6 4 5 2 5 3 O 5 4 6 6 1 O 6 1 1 O O 6 1 2 1 2 3 4 4 1 5 6 O 7 8 O 9 O 8...

Page 18: ...ng manual Shell Tube Cooler 18 Parker Hannifin Corporation Hydraulics Group Catalogue HY10 6014 UM CN 6 2 6 2 1 6 2 2 O 5 1 O 1 4 6 3 6 3 1 3 6 3 2 1 6 1 2 1 8 2 3 6 3 3 7 7 1 O 7 2 7 3 1 2 3 4 7 4 1...

Page 19: ...289 0805 www parker com Ph 25 C 6 5 8 2 X X S cm 25 C 800 X X mgcL L 200 X mgSO42 L 200 X mgCaCO3 L 150 X mgCaCO3 L 100 X mgCaCO3 L 200 X Fe mgFe L 1 0 X X Cu mgCu L 0 3 X mgS2 L X mgNH4 L 1 0 X mgSiO...

Page 20: ...7 66 75 34 00 parker norway parker com PL Poland Warsaw Tel 48 0 22 573 24 00 parker poland parker com PT Portugal Leca da Palmeira Tel 351 22 999 7360 parker portugal parker com RO Romania Bucharest...

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