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Mounting / Repair
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48
8. Mount the buffer extension:
Apply Loctite to the set screw (14) and screw half its length into the spacer (13).
Clean the thread of the rubber buffer, apply Loctite and screw the buffer onto the exposed
half of the setscrew.
Apply Loctite to the thread of the screw (113) and screw the spacer and rubber buffer on to
the battle plate (111) of the tensioning station.
Using pliers, grip the spacer and tighten up the screw securely. Make sure that the face of
the spacer lies firmly against the housing of the tensioning station.
9. Place the timing belt around the pulley and fasten the tensioning station using screws (60)
and new Schnorr lock washers.
10. Loosen the screws (4x) of the drive station (115), remove them carefully and remove the
timing belt.
11. Remove the rubber buffer using a similar procedure to that with the tensioning station,
lengthen it and re-attach.
12. Place the timing belt around the pulley of the drive station and fasten this using screws
(115) and new Schnorr lock washers (116).
611
601
608
607
13. Unscrew the timing belt retaining bracket (607) from the dismantled load attachment plate.
14. Push the timing belt between the toothed strip and the load attachment plate. Secure timing
belt clamping plate (607) with screw (608) (for screw fastening, also see page 27).
15. Tension the timing belt (chapter .5.2.3)
16. Align the timing belt (chapter 5.3)
17. Set up the reference point (chapter 5.4.6)
18. Push baffles (611) into the load attachment plate (601) so that the steel strip runs over the
radius of the baffle. Align the baffle in the centre.
19. Clean the magnetic strip to remove any swarf or dirt.
20. Unroll the steel strip carefully, push it through the opening in the load attachment plate and
lay it out over the whole HPLA profile.
21. Fasten steel strip onto drive station end. The steel strip on the HPLA80 is fixed differently
from that on the HPLA180 and HPLA120:
•
HPLA180/HPLA120: Connect the clamping piece (643) carefully to the steel strip (6) using
the grooved drive stud (651). Use with screws (645), washers (646) and shim (647) to
fasten clamping piece on drive housing.
•
HPLA80: Use clamping plate, oval-head screw and retaining ring to clamp steel strip to
drive housing.
645, 646, 647
643
651
Steel strip fastening for HPLA180/HPLA120
Steel strip fastening for HPLA80
22. Place two springs (617) and one felt wiper (616) in each of the strip guides (614).
23. Mount the steel strip cover according to chapter 5.11.1.2.