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Parker HAUSER HPLA Series, User Manual

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HPLA   

 

 

The right to make technical changes is reserved. Data correspond to the technical-state at the time of going to press  July/2003 No: 

192-580050N5 

 

HPLA Linear actuator - User Guide 

Mounting, start-up, maintenance, repair 

 

 

W e   a u t o m a t e   m o t i o n

 

DIN EN ISO 9001

Reg. Nr. 36 38

 

Parker Hannifin GmbH 
EMD HAUSER 
Postfach: 77607-1720 
Robert-Bosch-Str. 22 
D-77656 Offenburg 
Tel.: +49 (0)781 509-0 
Fax: +49 (0)781 509-176 
http://www.parker-emd.com 

 

P/N102-0004 REV2

PLEASE NOTE THIS IS FOR MAINTENANCE REFERENCE ONLY. 
PART#’S NOMENCLATURE IS HAUSER GERMANY OFFERING. 
PLEASE REFER TO WWW.PARKERMOTION.COM  FOR USA 
PART# NOMENCLATURE

PLEASE NOTE THIS IS FOR MAINTENANCE  REFERENCEONLY. 
PART#’S NOMENCLATURE IS HAUSER GERMANY OFFERING. 
PLEASE REFER TO 

WWW.PARKERMOTION.COM

  FOR USA  PART# NOMENCLATURE 

Summary of Contents for HAUSER HPLA Series

Page 1: ...Hannifin GmbH EMD HAUSER Postfach 77607 1720 Robert Bosch Str 22 D 77656 Offenburg Tel 49 0 781 509 0 Fax 49 0 781 509 176 http www parker emd com P N102 0004 REV2 PLEASE NOTE THIS IS FOR MAINTENANCE...

Page 2: ...p the end limits 23 3 4 3 Version with one initiator 24 3 4 3 1 Wiring the initiator 24 3 4 3 2 Setting up the end limits 24 4 Maintenance 25 4 1 Maintenance schedule 25 4 2 Replacement intervals for...

Page 3: ...Replacing the drag bar felt wiper 46 5 11 1 5 Replacing the baffle or running bar 46 5 11 2Retrofitting the steel strip cover 47 6 Wearing parts and replacement parts 49 6 1 Wearing parts 49 6 1 1 Wea...

Page 4: ...Content PLEASE NOTE THIS IS HAUSER GERMANY MANUAL FOR USA NOMENCLATURE PLEASE GOTO PARKERMOTION COM 4...

Page 5: ...rs by the use of signs and written rules of conduct Safety notices used Danger means that a dangerous situation can lead to death or serious physical injury if not otherwise prevented by corresponding...

Page 6: ...he operating personnel Do not use any method of working which adversely affects the operating safety of the linear actuator The operating personnel and supervisory staff are obliged to check the linea...

Page 7: ...ement do not move off centre or out of position Note Take care when transporting long actuators Deflection can badly affect the gui dance Equally the profile can change and adversely affect the perfor...

Page 8: ...tandard carriage with 12 rollers or extended carriage with 24 rollers The tensioning station 3 An easily accessible tensioning sta tion which is simple to maintain and assemble It is used to set the n...

Page 9: ...mm 5540 5520 9470 9440 9240 9200 8680 Maximum travel path extended carr E F 2 with one profile bar 5460 5440 9360 9330 9140 9100 8580 as above with steel strip cover mm 5390 5370 9270 9240 8940 8900 8...

Page 10: ...f force or torque If several loads are applied in different directions the values given by the curves must be derated i e the load or speed should be reduced if necessary For the precise carriage dime...

Page 11: ...ll shaft bearing 1696 2234 85000 37000 GL GR FL FR Single actuator pulley mounted on gearbox shaft P4 B 627 905 85000 28000 GL GR FL FR Single actuator pulley mounted on gearbox shaft P4V B 1514 2014...

Page 12: ...5457 100000 45000 SL SR SB Single Dual actuator full shaft bearing 3770 3770 136000 136000 GL GR FL FR Single actuator pulley mounted on gearbox shaft P5 C 1160 1519 100000 45000 GL GR FL FR Single ac...

Page 13: ...e timing belt Formula for actuators with timing belt JZ JNL JR JNL mNL x RA 2 JR mR x RA 2 mR LR x mR1M LR 2 x stroke LR0H Formula for actuators with rack JZ mNL x RA 2 Add weight of motor and gearbox...

Page 14: ...IS IS HAUSER GERMANY MANUAL FOR USA NOMENCLATURE PLEASE GOTO PARKERMOTION COM 14 2 5 Dimensions 2 5 1 Dimensions of HPLA80 with timing belt 2 5 2 Dimensions of HPLA120 with timing belt 2 5 3 Dimension...

Page 15: ...PLEASE NOTE THIS IS HAUSER GERMANY MANUAL FOR USA NOMENCLATURE PLEASE GOTO PARKERMOTION COM Technical data 15 2 5 4 Dimensions of HPLA180 with rack and pinion drive...

Page 16: ...080SP N A N A LBB080SH 10 250 10 250 LBB080EP N A N A LBB080EH 10 20 10 400 N A 4 10 55 10 400 40 4 LBB120SP N A N A LBB120SH 13 300 13 300 LBB120EP N A N A LBB120EH 15 20 13 500 N A 6 15 65 13 500 50...

Page 17: ...0 168 25 M6 11 23 83 5 6 4 120T mm 300 90 125 175 210 32 M8 14 23 124 8 2 The locking screws must stay in place or may be replaced by your own screws 2 6 2 LBB080 LBB120 extended carriage with bar F L...

Page 18: ...king screws must stay in place or may be replaced by your own screws 2 6 4 LBB180 extended carriage with bar F LBB Unit L L1 L2 L3 L4 L5 L6 B M T H D 180F mm 700 155 180 290 410 520 545 50 M12 20 30 1...

Page 19: ...1 Establishing required safety travel 8000 1000 10000 100 5 4 3 2 1 0 8 0 6 0 4 0 2 1000 800 600 400 200 100 80 60 40 20 10 8 6 4 2 1000 800 600 400 200 100 80 60 40 20 10 8 6 6000 4000 2000 800 600...

Page 20: ...s unless planned otherwise Note If the actuator is fitted vertically ensure that the drive is on top This is due to the elastic properties of the drive belt 3 2 Support structure preparation Each poin...

Page 21: ...do this place sliding blocks in the t slot groove of the profile and fasten with screws Do not drill the profile 4 Attach the add on accessories 5 Remove the dust cover adhesive film 3 3 2 Installing...

Page 22: ...d via these limits The initiator in this version is wired directly to the controller General recommendation The following safety distances should be maintained 1 Calculation of safety travel see chapt...

Page 23: ...S 38 S 83 S Table 2 Distances for setting up the external initiators on the HPLA120 Calculation of safety travel S see chapter 2 7 1 Dimen Unit HPLA180 with plastic rollers HPLA180 with steel rollers...

Page 24: ...the initiator As was mentioned above the initiator is connected directly to the controller The wiring should be undertaken in accordance with the appropriate product documentation 3 4 3 2 Setting up...

Page 25: ...Chapter 5 11 1 2 Every six months Timing belt Check pre tension adjustment and wear Judge the wear on the timing belt through a visual check If there is a large amount then change the timing belt If a...

Page 26: ...n too low Overload through collision Change the timing belt adjust the pre tension Chapter 5 2 Tears in the belt teeth Incorrect belt tension Change the timing belt adjust the pre tension Chapter 5 2...

Page 27: ...ational accident prevention regulations Where it is necessary to dismantle safety devices during set up repair and maintenance work the safety devices must be refitted immediately on conclusion of the...

Page 28: ...e Lprofile Measure without buffer plates Belt length 2 x Lprofile Lcarriage K Type K Formula 1 calculating the timing belt length HPLA80 570mm HPLA120 740mm HPLA180 1190mm Table 7 Correction value K f...

Page 29: ...fferentiation is made between standard values and the maximum permitted values which are based respectively upon different statements of operating life for the drive system Standard value Maximum perm...

Page 30: ...LR 11 LR 12 1696 2332 2052 1865 2234 3072 2703 2457 120 PE5 675 928 817 743 900 1237 1089 990 Hollow shaft with P5 P7 DD 4169 5732 5045 4586 5457 7504 6603 6003 P5 N 6 1160 1595 1404 1276 1519 2089 18...

Page 31: ...previously supplied specific to belt mass free running belt length and the oscillation frequency of the belt RSM order number 037 000201 5 3 Checking the belt run and aligning the timing belt Note If...

Page 32: ...apter 5 4 4 2 Install the carriage Chapter 5 4 5 Set the reference point chapter 5 4 6 Setting complete Carriage play OK Carriage play excessive Wheel damaged Wheel undamaged Several wheels Individual...

Page 33: ...ng of the tensioning station see below Note Jockey wheels which are adjusted too tightly develop pressure marks which lead to running noise and wheel defects Replace defective wheels see below 5 4 3 R...

Page 34: ...nd specialist knowledge is required to adjust a carriage correctly Therefore wheels should if possible only be changed by Parker personnel 5 4 4 2 Changing and adjusting rigid concentric wheels 1 Remo...

Page 35: ...ustment along the whole of the travel The wheels should turn along the whole travel Note When adjusting the wheel play only the wheels you have changed should be regu lated If this means that a correc...

Page 36: ...rough the ac cess bore and push onto the nipple in the carriage 5 Apply four to five strokes of re lubrica tion 6 Remove manual lubri cation press and screw in the plug 5 6 Changing or attaching the m...

Page 37: ...tuator 9 Set up the reference point chapter 5 4 6 Tightening torques MA Clamp screw Wrench dimensional s mm MA Nm M5 5 6 M6 5 10 M8 6 25 M10 8 45 M12 10 80 Table 11 Tightening torques for clamping scr...

Page 38: ...en the clamp screw of the claw coupling half and pull this off the motor shaft 8 Remove all traces of lubricant from the motor shaft and the hole of the claw coupling 9 Place the claw coupling half on...

Page 39: ...ammer on the shaft as this can damage the gearbox 8 Measure the diameter of the core removing hole of the pulley tap Using a twist drill 0 5mm smaller drill carefully 1mm deep into the shaft key of th...

Page 40: ...tors b for dual actuators c for dual actuators with central drive 2 Bearing directly on shaft with dual actuators 3 Pulley directly mounted on gearbox shaft 1a Bearing with hollow shaft for single act...

Page 41: ...screws of shrink fit washer and then tighten to tightening torque Ma one after another and in small stages 1 4 revolution for tightening torque values see Table 13 page 42 5 8 1 2 Pulley with bearings...

Page 42: ...lace the timing belt around the pulley and attach the tensioning station using screws and new Schnorr lock washers 10 Attach the timing belt according to chapter 5 2 2 points 7 12 5 9 Dual actuators 5...

Page 43: ...ator distance stage A1 up to 350mm Version without coupling A2 Figure 5 2nd actuator distance stage A2 350 600mm Version with a coupling A 3 Figure 6 3rd actuator distance stage A3 600mm Version with...

Page 44: ...o lengthen the travel then the loading data must be reduced Table 15 HPLA Unit 80 120 180 max perm load N 0 5 x Fx 0 5 x Fx 0 5 x Fx Speed m s 1 1 1 Acceleration m s 2 1 1 1 Repeatability mm 0 5 0 5 0...

Page 45: ...Make sure that the drag bar felt wiper and the springs do not fall out 6 Pull the steel strip carefully through the carriage 7 Roll up the steel strip carefully in the direction of the drive station...

Page 46: ...rive station With the HPLA180 and HPLA120 pull steel strip off grooved drive stud With the HPLA80 simply unfasten clamping plate see Figure on page 48 3 With a HPLA180 or HPLA120 connect new steel str...

Page 47: ...Loosen the lock nut 53 Loosen the tensioning screws 51 by approximately 10 turns anti clockwise 3 Loosen the timing belt Remove the protective caps 620 loosen the screws 604 and remove the load attac...

Page 48: ...acket 607 from the dismantled load attachment plate 14 Push the timing belt between the toothed strip and the load attachment plate Secure timing belt clamping plate 607 with screw 608 for screw faste...

Page 49: ...7 Table 18 Wearing parts for steel guidance HPLA80 Pos Name Location Order no 44 Pulley package tensioning station With bearing bolt D 15 510 900220 87 Pulley for hollow shaft bearing Z4AS5053 D 35H7...

Page 50: ...stic roller guidance 416 201080 32 Timing belt 56AT20 PAZ Belt drive 420 000051 Table 24 Wearing parts for HPLA180 standard version Pos Name Location Order no 33 Steel strip 76mm x 0 152mm Steel strip...

Page 51: ...idance 125 071743 Lubricating cassette assembly Steel guidance on request Table 30 Replacement parts for steel guidance HPLA80 6 2 2 Replacement parts HPLA120 Pos Name Location Order no 18 Eccentric b...

Page 52: ...riage 125 071502 23 Fan washer DIN6798 d10 5 d19 Carriage 135 200620 24 Countersunk screw DIN7991 M10x45 Carriage 130 106570 112 Rubber buffer Drive and tensioning station 400 302002 Table 34 Replacem...

Page 53: ...ully supported hollow shaft gearbox mounted on left D L Fully supported hollow shaft gearbox mounted on right D R Gearbox on left and an additional output shaft on right L R Gearbox on right and an ad...

Page 54: ...ed directly on the gearbox shaft 40 Repair 26 Replacement parts 50 Replacing the pulley on the drive station 39 Residual dangers identification 5 Retrofit the steel strip cover 46 Safety 5 General dan...

Page 55: ...Index 55 PLEASE NOTE THIS IS FOR MAINTENANCE REFERENCE ONLY PART S NOMENCLATURE IS HAUSER GERMANY OFFERING PLEASE REFER TO WWW PARKERMOTION COM FOR USA PART NOMENCLATURE APPENDIX A...

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