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Installation and Service Instructions
Form V-241BP

Flow Control for CC Series Valves

ISSUED:  April, 2000
Supersedes:  December, 1995

ECN#  27575

!

WARNING

FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE
PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR RELATED ITEMS
CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE.

This document and other information from Parker Hannifin Corporation, its
subsidiaries and authorized distributors provide product and/or system options
for further investigation by users having technical expertise. It is important that
you analyze all aspects of your application, including consequences of any
failure and review the information concerning the product or system in the
current product catalog. Due to the variety of operating conditions and
applications for these products or systems, the user, through its own analysis
and testing, is solely responsible for making the final selection of the products
and systems and assuring that all performance, safety and warning
requirements of the application are met.

The products described herein, including without limitation, product features,
specifications, designs, availability and pricing, are subject to change by
Parker Hannifin Corporation and its subsidiaries at any time without notice.

EXTRA COPIES OF THESE INSTRUCTIONS ARE AVAILABLE FOR INCLUSION
IN EQUIPMENT / MAINTENANCE MANUALS THAT UTILIZE THESE PRODUCTS.
CONTACT YOUR LOCAL REPRESENTATIVE.

Introduction

Follow these instructions when installing, operating, or servicing
the product.

Installation

This kit contains screws, gaskets and a completely assembled
Flow Control Section, ready for installation on any Series CC
valve.

1. Depressurize all air lines connected to the valve before

dissassembly.

2. Remove Body from Base making sure that none of the gasket

material sticks to the base.

3. Assemble with; Gasket No. P69922 (Fig. 1) between Flow

Control Assembly and Body; and Gasket No. P12207 (Fig. 2)
between Base and Flow Control.

Note: Locating pin ensures proper orientation.

4. Secure the assembled components using the longer socket

cap screws provided. Torque to 11.3 to 14.1 Nm (100 to 125
in. lb).

Note: If Flow Control Assembly is removed, Gasket No. P12207

should be used between Base and Body.

Operation

The Integral Flow Control Section eliminates the need for two
separate flow control valves. Air is exhausted through a single
valve port, requiring only one muffler or piped exhaust connection.
Adjusting screws with fine threads have metering tapers designed
to give a wide range of control without extreme sensitivity.
Adjustment is made with an ordinary screwdriver; friction-lock
prevents changes in setting due to vibration.

Pneumatic Division North America
Richland, Michigan 49083

Pneumatic

!

 

WARNING

To avoid unpredictable system behavior that can cause personal
injury and property damage:

• Disconnect electrical supply (when necessary) before

installation, servicing, or conversion.

• Disconnect air supply and depressurize all air lines connected

to this product before installation, servicing, or conversion.

• Operate within the manufacturer’s specified pressure,

temperature, and other conditions listed in these instructions.

• Medium must be moisture-free if ambient temperature is below

freezing.

• Service according to procedures listed in these instructions.

• Installation, service, and conversion of these products must

be performed by knowledgeable personnel who understand
how pneumatic products are to be applied.

• After installation, servicing, or conversion, air and electrical

supplies (when necessary) should be connected and the
product tested for proper function and leakage. If audible
leakage is present, or the product does not operate properly,
do not put into use.

• Warnings and specifications on the product should not be

covered by paint, etc. If masking is not possible, contact your
local representative for replacement labels.

IMPORTANT. Before making adjustment, release lock screws on
retaining plate. Turn metering screws counterclockwise for more
air flow and faster piston movement.

The Flow Control Section has been designed to give “Meter-Out”
control of exhaust air flowing FROM Cylinder TO Valve Exhaust
Port. For best results, air supply to valve must be connected to
port “A”. Lines from cylinder ports on valve to ports on cylinder
should be kept as short as possible to reduce “jump” of the
cylinder piston when valve shifts. However, it is possible to connect
air supply to port “B” which results in “Meter-In” control of air
supply to cylinder.

Flow Control Section Kit ............... PL504000

Kit containsflow control assembly, (2) gaskets, and (4) socket
head cap screws.

Figure 1

No. P69922 Gasket

Flow Control Section to Body

Figure 2

No. P12207 Gasket

Base to Flow Control Section

or Base to Body

A

B

Gasket
No. P69922

Gasket
No. P12207

Base

Valve

Flow Control Assembly

Summary of Contents for CW Series

Page 1: ...2 CW12 Valves Installation Service Instructions C6 C7 Valves Installation Service Instructions CS1 CWS1 Valves Installation Service Instructions Flow Control for CC Valves Installation Service Instruc...

Page 2: ...ent for the two power leads Note Follow all requirements for local and national electrical codes Valve Operation These valves will operate mounted in any position they are also suitable for vacuum ser...

Page 3: ...PL2481 CWJ137 3 8 NPTF Ports PL2482 Solenoid Identification and Specifications Solenoid Assembly 60 Hz AC 50Hz AC P6972801 120 P6972802 240 P6972806 24 P6972815 110 P6972824 220 When CJ1 or CWJ1 valve...

Page 4: ...CW94 Series Valves ISSUED November 2009 Supersedes September 2000 Doc V222D EN 090938 Rev 5 Pneumatic Division Richland Michigan 49083 269 629 5000 WARNING To avoid unpredictable system behavior that...

Page 5: ...L2481 CW37 3 8 NPTF Ports PL2482 Hand Toggle Actuator Assembly Non Locking PL3355 Locking PL2212 Cam Head Assembly Ball C CW2 PL2209 Roller C CW13 PL2422 Heavy Duty Roller Uni Directional C CW92 PL403...

Page 6: ...and Michigan 49083 WARNING To avoid unpredictable system behavior that can cause personal injury and property damage Disconnect electrical supply when necessary before installation servicing or conver...

Page 7: ...to service this unit contact your local authorized dealer or your customer service representative Maintenance Trouble Shooting Hints Air Leakage Through Exhaust Ports 1 Check for internal leakage in c...

Page 8: ...to be increased as line pressure is increased Series C CW wall mounting valves can be operated either Normally Closed to pressure or Normally Open to pressure A B O O A B Normally Closed Normally Ope...

Page 9: ...orts PL3268 End Plug 1 1 16 Hex P69919 Pressure Actuated Head Ass y PL3244 Part Identification List Item Description 1 Valve Body Assembly 2 Valve Body 3 Stem Retainer Snap Ring 4 Stem O ring 5 Stem 6...

Page 10: ...2000 Supersedes February 1994 ECN P27805 Pneumatic Division North America Richland Michigan 49083 WARNING To avoid unpredictable system behavior that can cause personal injury and property damage Disc...

Page 11: ...questions concerning how to service this unit contact your local authorized dealer or your customer service representative Maintenance Trouble Shooting Hints Air Leakage Through Exhaust Ports 1 Check...

Page 12: ...connected to this product before installation servicing or conversion Operate within the manufacturer s specified pressure temperature and other conditions listed in these instructions Medium must be...

Page 13: ...ssure then reaches head of work valve and work cylinder advances Return Stroke De energizing clamp valve exhausts head of clamping cylinder and Port 02 of CS1 CS1 returns to ACTUATED position exhausti...

Page 14: ...eparate flow control valves Air is exhausted through a single valve port requiring only one muffler or piped exhaust connection Adjusting screws with fine threads have metering tapers designed to give...

Page 15: ...ember 2003 Supersedes May 2003 Doc V 285EP ECN 030951 Rev 6 Pneumatic Division Richland Michigan 49083 WARNING To avoid unpredictable system behavior that can cause personal injury and property damage...

Page 16: ...unting screws from 1 7 to 2 0 Nm 15 to 18 in lb of torque If body is removed from base torque mounting screws to 11 3 to 14 1 Nm 100 125 in lb of torque when reassembling If you have questions concern...

Page 17: ...fore installation servicing or conversion Operate within the manufacturer s specified pressure temperature and other conditions listed in these instructions Medium must be moisture free if ambient tem...

Page 18: ...eals Item 3 Use a nondetergent hydro carbon base oil or grease 6 Insert new spool Item 1 and return spring Item 2 CC10 only from the service kit into the body Spring return end of valve is A 01 If val...

Page 19: ...nd the product tested for proper function and leakage If audible leakage is present or the product does not operate properly do not put into use Warnings and specifications on the product should not b...

Page 20: ...LURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS AND OR SYSTEMS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH PERSONAL INJURY AND PROPERTY DAMAGE This document and other information from...

Page 21: ...ntenance safety and warning requirements are met and that the application presents no health or safety hazards Complying with all existing warning labels and or providing all appropriate health and sa...

Page 22: ...onents Air leakage Look and listen to see if there are any signs of visual damage to any of the components in the system Leakage is an indication of worn or damaged components Damaged or degraded comp...

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