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10 

 

4.7

 

Evaluation 

 

Performance of the Parker Balston Nitrogen Generator is highly dependent on the temperature 
of the inlet air.  The data on the flow rate presented in this bulletin is based on an inlet air 
temperature of 68°F (20°C).  If the temperature of the inlet air at the point  of use for this system 
varies from 68°F (20°C) by more than 5°F (3°C), the factory must be consulted for flow and 
purity information. 

 

The performance and operating conditions  of the Parker Balston Nitrogen Generator should be 
monitored on a routine basis, as dictated  by the application.   This routine system check should 
include correcting  any changes in the flow meter reading, confirming operating and outlet 
pressure gage reading stability, checking the downstream flow meter (if applicable) to ensure 
flows are consistent  with the rated capacity of the generator.  If these readings have changed 
significantly from their original settings, adjustments must be made as described  in the 
Adjustment Procedure section of this bulletin. 
 

4.8

 

Poor System Performance 

 

Poor system performance relative to pressure or flow rate (e.g., compressor malfunctions or 
plumbing leaks) will result in variations in the purity of the outlet gas.  Poor system performance 
relative to temperature, dewpoint,  or hydrocarbon content  of the inlet compressed air may also 
result in variations of the system performance.  These types of performance issues should be 
eliminated from the compressed air delivery system to assure consistent  performance of the 
Parker Balston Nitrogen Generator. 

 

4.9

 

Shutting Down 

 

Proper shutdown of the Parker Balston Nitrogen Generator can be accomplished  by simply 
closing the (customer supplied) inlet air gate valve (see figures 4 or 5).  If this valve is left open, 
the system will continue to consume compressed air.  Closing the outlet flow control  valve will 
not prevent air consumption  because the membrane module permeate port is open to 
atmosphere. 

 

5.0

 

   Maintenance 

 

To avoid system damage and/or  personal harm, isolate the Parker Balston Nitrogen from 
the compressed air supply and fully depressurize prior to performing Generator any 
maintenance activities.  All maintenance activities for the N2-200 Nitrogen Generator 
should be performed by suitable personnel using reasonable care. The service personnel 
will verify the safe state of the generator after the maintenance or repair is completed. 
Safety risks that may affect the service personnel are identified with the necessary 
protective measures when applicable. 

 

The primary maintenance tasks required by the Parker Balston Nitrogen Generator are: 
changing the pre-filter cartridges  (6 months), changing the final membrane filter (6 months), and 
replacing the activated carbon filter (6 months).  See figure 6 for the locations of the various 
maintenance items.  A summary of the replacement part numbers and recommended service 
frequency is shown at the end of this Maintenance section in table 6. 

 

Replacement pre-filter cartridges, final membrane filter cartridges, and activated carbon filters, 
may be ordered through your local representative.  Parker also offers a convenient Filtration 
Maintenance Kit (P/N MKN2-200) which contains one grade DX coalescing filter, one grade BX 
coalescing filter, one Carbon Tower, and one GS grade membrane filter conveniently 
packaged into one kit. 
 

 

 

Summary of Contents for Balston N2-200

Page 1: ...Parker Balston N2 200 Nitrogen Gas Generator Installation Operation and Maintenance Manual ...

Page 2: ...struction and with good practice The company shall not be under any liability whatsoever under the warranty if before giving notification in writing to the company as aforesaid the Customer or any third party meddles interferes tampers with or carries out work whatsoever apart from normal maintenance as specified in the said instructions in relation to the equipment or any part thereof Any accesso...

Page 3: ...n 5 3 4 Utilities 6 3 5 Installation with a Receiver Tank 6 4 0 Operation 7 4 1 Startup 7 4 2 System Adjustment for Desired Outlet Purity 7 4 3 Nitrogen Flow Purity Charts 8 4 4 Pressure Application Adjustments 8 4 5 Receiver Tank Applications 9 4 6 Temperature Equilibrium 9 4 7 Evaluation 10 4 8 Poor System Performance 10 4 9 Shutting Down 10 5 0 Maintenance 10 5 1 Cleaning 11 5 2 Filter Cartridg...

Page 4: ... for use in any Hazardous Flammable or Explosive environments The O2 permeate is a highly flammable gas Keep the generator away from excessive heat and naked flames If the generator is confined asphyxiation might occur Always ensure that the generator is operated in a well ventilated area and all of the vent ports on the rear of the generator are kept clear and free from blockages Use of the equip...

Page 5: ...s 2 0 Description 2 1 General Description The Parker Balston N2 200 Nitrogen Generator is a completely engineered system which will convert a compressed air supply into a 96 to 99 5 purity compressed nitrogen gas The system is based on state of the art membrane separation technology Hollow fiber membranes are used to separate air into a concentrated nitrogen output stream and an oxygen enriched pe...

Page 6: ... generator to the process requiring high purity nitrogen The flow schematic in figure 2 shows all of the major components of the system The system can be broken down into four primary functional groups These are pre filtration air separation flow controls and final filtration 2 3 Pre Filtration Two Balston high efficiency coalescing filters and an activated carbon filter with an internal particula...

Page 7: ...rity nitrogen 2 6 Controls The flow controls integral to the Parker Balston Nitrogen Generator are comprised of an operating pressure gauge a flowmeter a flow control valve an outlet pressure gauge and an outlet pressure regulator see Figures 1 and 2 Proper use of these controls will assure the user of a 96 to 99 5 purity nitrogen outlet stream The pressure gauges mounted on the front panel measur...

Page 8: ...ired The inlet and outlet ports on the nitrogen generator are 1 2 female NPT A 1 2 male connector which will withstand 120 psig 8 3 barg should be used to connect to the nitrogen generator To ensure the generator is receiving a plentiful supply of compressed air OD 1 2 ID tubing should be used at the inlet All fittings and valves should be properly sized to a minimum size of ID Shutoff Valve A shu...

Page 9: ...will help ensure an adequate supply of air to the generator Drain Lines The 1 4 plastic drain lines from the first two stages of pre filtration see figure 1 should be piped away to an appropriate disposal container The liquid in this drainage will consist primarily of water and compressor oil and should be disposed of properly 3 5 Installation with a Receiver Tank In many applications the process ...

Page 10: ...ation The inlet pressure to the Parker Balston Nitrogen Generator should be maximized within process and generator parameters to optimize the operation of the membrane module Nitrogen purities and flow rates for different operating pressures are shown in tables 3 and 4 The inlet air consumption for different operating pressures at 68 F is shown in table 5 A 10 psig pressure difference between the ...

Page 11: ...0 psig 6 9 bar 110 psig 7 6 bar 120 psig 8 3bar N2 Air Consumption Air Consumption Air Consumption Air Consumption Air Consumption 99 5 27 SCFM 31 SCFM 35 SCFM 39 SCFM 42 SCFM 99 0 29 SCFM 33 SCFM 37 SCFM 42 SCFM 46 SCFM 98 0 32 SCFM 37 SCFM 43 SCFM 47 SCFM 52 SCFM 97 0 35 SCFM 41 SCFM 46 SCFM 51 SCFM 96 0 39 SCFM 43 SCFM Table 5 4 4 Pressure Application Adjustments Use the following procedure for...

Page 12: ... on the nitrogen generator reads 10 psig 0 7 barg less than the desired nitrogen storage pressure Maximize the storage pressure to minimize the size of the receiver tank needed e Set the flow control valve on the front panel of the nitrogen generator to the proper reading as specified by the Flowmeter Adjustment table in tables 4 and 5 f Purge the entire system venting the initial nitrogen stream ...

Page 13: ...own Proper shutdown of the Parker Balston Nitrogen Generator can be accomplished by simply closing the customer supplied inlet air gate valve see figures 4 or 5 If this valve is left open the system will continue to consume compressed air Closing the outlet flow control valve will not prevent air consumption because the membrane module permeate port is open to atmosphere 5 0 Maintenance To avoid s...

Page 14: ...idge Insert the new filter cartridge and reassemble the housing in reverse order The time required to service all three stages of filtration above is less than 30 minutes Figure 6 Maintenance Items 5 3 Activated Carbon Filter Replacement The activated carbon filter must be changed every six months to protect the separation membrane from hydrocarbon contamination Failure to replace the carbon filte...

Page 15: ...tlet fittings to 1 1 4 turns past finger tight f Dispose of the spent carbon filter according to local regulations The time required to replace the activated carbon filter is approximately 30 minutes 5 4 Ordering Information Replacement Component Replacement Frequency 1st Pre Filter 6 Months 2nd Pre Filter 6 Months Activated Carbon Filter 6 Months Final Membrane Filter 6 Months Table 6 MkN2 200 Ma...

Page 16: ...ecommended by the instructions provided with this product or filter cartridges Any modification of the product without written approval from Parker will result in voiding this warranty Complete details of the warranty are available on request This warranty applies to units purchased and operated in North America 2015 Parker Hannifin Corporation Parker Hannifin Manufacturing Limited Gas Separation ...

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