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Refrigerating Specialties Division

2

Adjustment

Install an accurate pressure gauge in the gauge port. Back the
adjusting stem all the way out to stop. This will reduce the set point to
its lowest level and cause the valve to open wide. Start the system,
and when suction pressure is about the desired pressure, turn the
adjusting stem in until the pressure gauge shows a slight rise in the
inlet pressure. At this point the adjusting stem may be turned in
(clockwise) to raise the pressure further, or backed out (counter-
clockwise) to lower it; but the final adjustment should be made after
the system has been operating for a period of time.

INLET PRESSURE SETTING RANGES

Approx. Pressure Change

Factory Set Point

Set Point Ranges

per Turn of

(unless otherwise

Adjusting Screw

specified)

A: 0 to 10.3 bar

1 .7 bar (25 psi)

2.8 bar (40 psig)

(0 to 150 psig)

V:

500mm hg to 8.3 bar

1.7 bar (25 psi)

1 . 0 bar (15 psig)

(20 in hg to 120 psig)

D: 5.2 to 19.3 bar

3.7 bar (53 psi)

9.7 bar (140 psig)

(75 to 280 psig)

Type A4AZ (See Figs 1 and 2)

Description

The A4AZ Inlet Pressure Regulator is the basic building block from
which most Series A4 variations are made. This regulator incorporates
the specially designed Modudapter

®

 to accommodate the

Adaptomode

®

 bolt on modules, providing unique modular construction

and many control valve variations with the use of a few modules and
kits. See page 3 for an explanation of "Basic Adaptomode Functions",
describing modules, module placement and schematic pilot circuit
flow diagrams for all variations covered within this bulletin.

The A4AZ regulator is a complete factory assembled and bench tested
valve and, in itself, may be used as a basic inlet pressure regulator. In
addition, this valve can easily be modified in the field to perform the
function of the A4AS, A4AB or A4AD valve variations.

Type A4AS (See Fig. 3)

Description

The Type A4AS is an inlet pressure regulator with a pilot electric shut
off. The integrally mounted solenoid must be energized for the valve
to function as a regulator. When de-energized the regulator is closed
regardless of inlet pressure.

Purpose

The Type A4AS should be used whenever it is required to stop all flow
(in the normal fluid flow direction) through the regulator. This could
include use in defrost applications as well as part of a temperature
control system.

Principles of Operation

The operation of the A4AS is the same as that described on page 1,
except the inlet pressure from passage N must pass through the S6A
Pilot Solenoid Valve before it can reach the diaphragm. Thus the S6A
Pilot Solenoid must be energized before the A4AS can begin to regulate
regardless of inlet pressure.

Adjustment

With the solenoid pilot electrically energized, proceed as described
above.

Type A4AB (See Fig. 4)

Description

The Type 

A4AB 

is an Inlet Pressure Regulator with a Pilot Electric

Wide-opening, or Bypass, variation. When the integrally mounted
solenoid is energized the main valve is wide open, thereby bypassing
the regulator function i.e. not regulating. However, in the wide open

mode the regulator will still require the 0.14 bar (2 psi) minimum
pressure drop. When the solenoid is de-energized the valve functions
as an Inlet Pressure Regulator.

Purpose

The Type A4AB frequently is used with the wide-open function where
maximum refrigeration capacity from an evaporator is required. During
the defrost of the evaporator, the regulator pilot solenoid is de-
energized thus functioning as a defrost relief regulator or for high
pressure limit protection.

When used in a discharge pressure line, it can when de-energized,
hold back enough pressure for some heat reclaim or defrosting function
and then, when energized, allow the discharge pressure to drop to a
lower level. Frequently this regulator is used in the wide open mode
for evaporator pump out prior to hot gas defrost.

Principles of Operation

The operation of the A4AB is the same as that described on page 1
when operating as a regulator (Pilot Solenoid de-energized). When
the solenoid is energized the upstream pressure from passage N
bypasses the underside of the diaphragm and is fed directly to the top
of the piston where, provided a 0.14 bar (2 psi) pressure difference
exists across the main valve, the Modulating Plug will be held wide
open.

Adjustment

With the solenoid pilot electrically de-energized, proceed as described
above.

Type A4AD (See Fig. 5)

Description

The Type A4AD is a Dual Inlet Pressure Regulator capable of regulating
at two different pressure set-points. When the integrally mounted S6A
Pilot Solenoid Valve

 

is energized the regulator is controlling at the

lower of two set-points, which must be adjusted on the pressure pilot
over the center of the main valve. When the solenoid is de-energized
the regulator is controlling at the higher set-point, which must be
adjusted on the bolt-on (outboard) pressure pilot.

Purpose

The Type A4AD uses are similar to those for the A4AB except, instead
of operating in a wide-open position when the pilot solenoid is
energized, the regulator Is controlling at some preset level.

Typical uses include capacity control of an evaporator at two different
pressure levels to regulate temperature, and evaporator pressure
control combined with defrost pressure relief.

Principles of Operation

The operation of the A4AD is similar to that described on page 1.
When the Pilot Solenoid is energized, upstream pressure from passage
N is made available to both diaphragms. Since the path of least
resistance will be through the Pressure Pilot with the lower set-point
(lower range spring force) that pilot will control.

When the Pilot Solenoid Is de-energized, upstream pressure from
passage N can flow only to the high pressure pilot, which will then
control the regulator.

Adjustment

Electrically de-energize the solenoid pilot and adjust the modular
(bolt-on) pressure pilot for the desired high pressure setting following
the adjusting procedure as described above. Energize the solenoid
pilot and adjust the integral pressure pilot for the desired low pressure
setting following the adjusting procedure described above.

Summary of Contents for ADAPTOMODE A4AS

Page 1: ...e A4 Series of Regulators is 45 C to 105 C 50 F to 220 F Principles of Operation See Fig 1 The inlet pressure enters the space under the diaphragm through passage N When the force created by the pressure exceeds the force of the range spring the diaphragm is lifted off the pilot seat allowing pressure to enter on top of the power piston This causes the power piston to move downward forcing the mod...

Page 2: ... open thereby bypassing the regulator function i e not regulating However in the wide open mode the regulator will still require the 0 14 bar 2 psi minimum pressure drop When the solenoid is de energized the valve functions as an Inlet Pressure Regulator Purpose The Type A4AB frequently is used with the wide open function where maximum refrigeration capacity from an evaporator is required During t...

Page 3: ...Refrigerating Specialties Division 3 Fig 3 A4AS Fig 4 A4AB Fig 5 A4AD Fig 2 A4AZ ...

Page 4: ...lts to stretch or align pipe Even the heavy duty semisteel body of an A4A can be distorted causing the precision parts to bind The regulator should be installed in a location where it is easily accessible for adjustment and maintenance The location should be such that the regulator can not be easily damaged by material handling equipment When it is necessary to insulate the regulator and companion...

Page 5: ...the seating area of the Throttling Plug 33 for damage or erosion If damaged it should be replaced It would be advisable to replace the entire bottom cap assembly Inspect all gaskets and O rings for damage and replace where necessary Assembly When reassembling the valve all internal parts should be clean dry and lightly oiled with refrigerant oil except O rings Apply silicone grease to the O rings ...

Page 6: ...sembly procedure for the A4A pilot pages 4 and 5 When mounting the pilot place the O Rings 50 into the proper grooves and tighten the Cap Screws 49 evenly The ideal tightening torque is 1 1 Kg m 8 ft lbs S6A Modular Solenoid Pilot Figs 10 and 12 This solenoid pilot may be mounted on either Pad 1 or 2 depending on the function desired see pages 2 and 3 Before working on any solenoid pilot make sure...

Page 7: ... operation Make sure that the regulator receives the proper electrical signal where modular pilot solenoids are used Make sure they are same as the power supply Check hand valves in the system to make sure they are open or closed as required and the system is receiving liquid or gas as the case may be Solenoid Coils and Coil Housing The solenoid coils and coil housing identified and described on p...

Page 8: ...rty damaged or frozen Clean or replace Clean strainer shut off flow Diaphragm follower stuck or damged Clean or replace Install follower carefully Piston jammed with excess dirt Remove and polish piston and bore with crocus cloth Clean valve and strainer Throttling plug leaking due to excess Clean or replace If used on liquid check for dirt or damage erosion due to excessive flash gas Reduce flash...

Page 9: ... 5 1 1 4 256 10 1 1 1 2 307 12 1 SW FOR 3 4 216 8 5 2 1 2 331 13 0 3 389 15 3 4 450 17 7 4 450 17 7 PIPE SIZES 1 216 8 5 1 1 2 256 10 1 2 307 12 1 SHOWN 1 1 4 216 8 5 F 1 1 4 300 11 8 1 1 2 364 14 3 WN FOR 3 4 254 10 0 2 1 2 401 15 6 3 478 18 8 4 571 22 5 4 571 22 5 PIPE SIZES 1 261 10 3 1 1 2 304 12 0 2 371 14 6 SHOWN 1 1 4 261 10 3 G 7 8 239 9 4 1 3 8 269 10 6 1 5 8 358 14 1 2 5 8 348 13 7 3 1 8...

Page 10: ...Avail with Kit 2 16 17 19 DiaphragmKit Rge D 200771 1 200771 1 16 19 VCVacuumCartridge Only Avail with Kit 1 Only Avail with Kit 1 Pilot Seat Rge A 202000 1 202000 1 16 19 DiaphragmKit Rge V 202004 1 202004 1 Not A4AO Rge D 202002 1 202002 1 27 Plug Pkg 1 4 NPT 202552 5 202552 5 28 Adapter Only Avail with Kit 1 Only Avail with Kit 1 29 Gasket Only Avail with Kit 1 Only Avail with Kit 1 19 27 28 Ad...

Page 11: ...Avail with Kit 1 16 17 19 200770 1 200770 1 200770 1 200770 1 200770 1 200770 1 17 Only Avail with Kit 2 Only Avail with Kit 2 Only Avail with Kit 2 Only Avail with Kit 2 Only Avail with Kit 2 Only Avail with Kit 2 16 17 19 200771 1 200771 1 200771 1 200771 1 200771 1 200771 1 16 19 Only Avail with Kit 1 Only Avail with Kit 1 202004 1 202004 1 202004 1 202004 1 202000 1 202000 1 202000 1 202001 1 ...

Page 12: ... gaskets plus O Rings If applicable 25 26 29 37 Gasket Kit A4 S4 202112 202112 43 45 3 Indv I Gaskets O Rings Valve Pk g sold pkgd in qtys only as Indicated 29 Gasket Pkg Adapter 202406 5 202406 5 37 O Ring Gasket Pkg Bottom Cap 202384 3 202384 3 43 Gasket Pkg Seal Cap Bottom 202408 12 202408 12 2 Gasket Pkg Seal Cap Top 202408 12 202408 12 45 Gasket Pkg Flange 202079 12 202079 12 4 Packing Pkg St...

Page 13: ...lyAvail with Kit 1 OnlyAvail with Kit 1 OnlyAvail with Kit 1 29 112 200669 1 200673 1 200673 1 200690 1 200676 1 200677 1 7 16 2 19 2 Gasket Kits includes complete set of gaskets plus O Rings if applicable 25 26 29 37 202113 202114 202114 202115 202116 202117 43 45 3 Individual Gaskets 10 Rings and Valve Packing sold and packaged In quantities only as Indicated 29 202407 5 202397 3 202397 3 202396...

Page 14: ... 4 to 2 port Pressure Pilot A2D used on main valve sizes 2 1 2 to 4 port Repair Kits indicated for the A2D2 and A2D are common parts used on the integral pressure pilot mounted on the A4A Series Regulator Repair Parts Kits for A2D2 and A2D Modular Pressure Pilots Spare or Additional A2D2 and A2D Repair Kit Packages Note The following items are included in the above Kits in the exact numbers as req...

Page 15: ... Kit 50 O Ring 2 Also available in package See below 66 Bolts 4 Only Available with Kit 50 66 Bolt O Ring Kit 1 201574 62 Gasket 1 Only Available with Kit 63 Plunger Needle Assembly 1 Only Available with Kit 62 63 Plunger Kit Needle 1 201019 62 Gasket 1 Only Available with Kit 63 Plunger Needle Assembly 1 Only Available with Kit 62 63 Plunger Kit Needle 1 201021 D C only 62 Gasket 1 Only Available...

Page 16: ... Bulletins and Safety Bulletin RSB prior to installation or servicing work Where cold refrigerant liquid lines are used it is necessary that certain precautions be taken to avoid damage which could result from liquid expansion Temperature increase in a piping section full of solid liquid will cause high pressure due to the expanding liquid which can possibly rupture a gasket pipe or valve All hand...

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