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Parker 598P, Applications Manual

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Parker 598P Applications Manual Download Page 7

1 of 20 

598P/599P Application Manual 

 

Overview 

The 598/9P External Stack Controller  Assembly provides the Hardware necessary to interface the 590Plus 

Control Door to an existing 3 Phase Stack assembly. The Design assumes that a Fully Controlled 3 Phase Six 

Pulse Converter exists which is complete with Thyristor Suppression, Current Feedback, Temperature 

Monitoring and Suitable Fusing. 
The External Stack Controller Module provides: - 

•

 

Thyristor Firing Signals; 

•

 

Thyristor Firing Pulse Transformers; 

•

 

ACCT Feedback Rectification and Scaling; 

•

 

Armature Voltage Feedback Interface; 

•

 

Coding and Phase Rotation Interface; 

•

 

Mains Present Monitoring 

•

 

Heatsink Over-temperature Input; 

•

 

Field Power Modules and Input / Output Terminations; 

•

 

Field Current Monitoring and Scaling; 

•

 

All Standard 590Plus I/O Terminations. 

Outline Drawing 

F+ F-

FL1

FL2

 Thermostat

A+ A- L1 L2 L3

Auxiliary Supply

Firing Board

A1A2A3A4A5A6Th1Th2

ACCT      HS Therm

ACCT &

 

 
 
 
 
 
 
 
 

Current 
Rating (A) 

Weight in Kg (lbs.) 

Overall Dimensions 

Fixing Centres 

 

 

A 

B 

C 

D 

E1 

60 

10-14 (22-30)

 

250 (9.8)  415 (16.3)  180 (7.1)  200 (7.9)  400 (15.7) 

120 

15 (33.2)

 

250 (9.8)  445 (17.5)  180 (7.1)  200 (7.9)  400 (15.7) 

 

Dimensions are in millimetres (inches)

 

120A

C

D

A

B

E1

60A

C

D

A

B

E1

This manual was downloaded on www.sdsdrives.com 

+44 (0)117 938 1800 - [email protected]

Summary of Contents for 598P

Page 1: ...climate control climate control electromechanical filtration filtration fluid gas handling fluid gas handling hydraulics hydraulics pneumatics pneumatics process control process control sealing shielding sealing shielding This manual was downloaded on www sdsdrives com 44 0 117 938 1800 info sdsdrives com ...

Page 2: ...This manual was downloaded on www sdsdrives com 44 0 117 938 1800 info sdsdrives com ...

Page 3: ...nsure the accuracy of this document it may be necessary without notice to make amendments or correct omissions Parker Hannifin Manufacturing Limited cannot accept responsibility for damage injury or expenses resulting therefrom WARRANTY Refer to Parker Hannifin Manufacturing Limited Terms and Conditions of Sale These documents are available on request at www parker com Parker Hannifin Manufacturin...

Page 4: ...components or systems Requirements IMPORTANT Please read this information BEFORE installing the equipment Intended Users This manual is to be made available to all persons who are required to install configure or service equipment described herein or any other associated operation The information given is intended to highlight safety issues and to enable the user to obtain maximum benefit from the...

Page 5: ...nsuring ventilation is sufficient provide guarding and or additional safety systems to prevent injury or damage to equipment When replacing a drive in an application and before returning to use it is essential that all user defined parameters for the product s operation are correctly installed All control and signal terminals are SELV i e protected by double insulation Ensure all external wiring i...

Page 6: ...et up Procedure 10 Calibration Switch 10 Armature Current Calibration 10 Field Current Calibration 10 Armature Voltage Calibration 10 Technical Specification 11 Environmental Data 11 Electrical Ratings 11 Field Fusing 11 Thyristor Wiring 12 Standard Trigger Board Terminal Assignment 12 4 Quad 12 2 Quad 12 Optoisolator Trigger Board Terminal Assignment 13 4 Quad 13 2 Quad 13 Optoisolator Firing Boa...

Page 7: ...Scaling Armature Voltage Feedback Interface Coding and Phase Rotation Interface Mains Present Monitoring Heatsink Over temperature Input Field Power Modules and Input Output Terminations Field Current Monitoring and Scaling All Standard 590Plus I O Terminations Outline Drawing F F FL1 FL2 Thermostat A A L1 L2 L3 Auxiliary Supply Firing Board A1A2A3A4A5A6Th1Th2 ACCT HS Therm ACCT Current Rating A W...

Page 8: ...icator Fuses to detect fuse failure and the resultant combined signal used to disable the Controller via the Enable Input Semiconductor fuses must also be provided for the Field AC Supply to protect the Field Power Devices These fuses should be selected to limit the Fault I2 t through the Device to within the Device Rating CURRENT TRANSFORMERS The Drive Module relies upon Current Transformers to p...

Page 9: ... triggering of the external stack thyristors 1 Trigger Board Output Option Trigger Board output option product codes with TP starting code block 3 This option makes use of direct driven pulse transformers locally mounted in the external stack controller It provides isolated drive signals that can be wired directly to the external stack thyristor gate terminals via appropriate fusing see earlier Th...

Page 10: ... check made to ensure that the curve passes through the Area of Certain Triggering with sufficient margin It should be noted that the drive required is dependent on the maximum rate of rise of current that will occur in the thyristor in the application and on the minimum temperature of operation Always consult the thyristor manufacturer if there is any doubt whether the gate trigger output is comp...

Page 11: ...le wires before twisting would be type 1856 for 600Vac rms operation or type 22007 for 690Vac rms operation and example sleeving would be PVC 105 6 all from Alpha Wire The applied secondary outer sleeving should extend to within 10mm of the terminal block to assure correct insulation of the trigger wires as they exit the trigger board assembly see below 2 Amplifier Output Option Amplifier output o...

Page 12: ...Thy7 Thy10 Thy9 Thy12 Thy11 Thy8 Thy1 Thy4 Thy3 Thy6 Thy5 Thy2 Thy7 Thy10 Thy9 Thy12 Thy8 Thy11 Field Armature A A F F FL1 FL2 L2 L3 L1 A1 A2 A3 A4 A5 A6 S S S F F F Current Transformers Line Fuses Heatsink Ther mostats Heatsink Ther mostats D8 D7 D6 D5 Auxiliary Supply Slave Relay L N N L1 L2 L3 This manual was downloaded on www sdsdrives com 44 0 117 938 1800 info sdsdrives com ...

Page 13: ...hy4 Thy3 Thy6 Thy5 Thy2 Thy1 Thy4 Thy3 Thy6 Thy5 Thy2 Field Armature A A F F FL1 FL2 L2 L3 L1 A1 A2 A3 A4 A5 A6 S S S F F F Current Transformers Line Fuses Heatsink Ther mostats Heatsink Ther mostats D8 D7 D6 D5 Auxiliary Supply Slave Relay L N N L1 L2 L3 This manual was downloaded on www sdsdrives com 44 0 117 938 1800 info sdsdrives com ...

Page 14: ...4V 0V Signal C1 24V C2 Gate 24V 0V Signal C1 24V C2 Gate 24V 0V Signal C1 24V C2 Gate 24V 0V Signal C1 24V C2 Gate 24V 0V Signal C1 24V C2 Gate Signal Signal Thy7 Signal Signal Thy4 Signal Signal Thy9 Signal Signal Thy6 Signal Signal Thy11 Signal Signal Thy2 PSU 4Q Power Amplifier Connections TB 1 TB 2 Gate Cathode Gate Cathode Gate Cathode C1 Signal C2 24V Gate Cathode Gate Cathode Gate Cathode G...

Page 15: ...al C2 24V Gate 24V 0V C1 Signal C2 24V Gate 24V 0V C1 Signal C2 24V Gate Signal 24V Thy1 Signal 24V Thy4 Signal 24V Thy3 Signal 24V Thy6 Signal Signal Thy5 Signal Signal Thy2 PSU 2Q Power Amplifier Connections TB2 Gate Cathode Gate Cathode Gate Cathode Gate Cathode Gate Cathode Gate Cathode This manual was downloaded on www sdsdrives com 44 0 117 938 1800 info sdsdrives com ...

Page 16: ...N SW10 Attenuation Calibration 0 Va 100 Normal 1 Va 200 Va 2 Example Set the Product Code of the Module to a 590H of the same Current Range as the Stack and with the associated maximum field current calibration i e for a 2Q Stack with a 2000 Amps Armature and a 35 Amps Field set the Product Code to DC 2Q 2200A 40 D Set the Field Calibration switches to the appropriate range i e with SW7 OFF SW8 OF...

Page 17: ...rmature Thyristor Firing Isolation Suitable for external stack supply system rated Overvoltage Category III Max 500Vac rms for Medium Voltage Build Max 690Vac rms for High Voltage Build Output Current 60 Amps dc naturally cooled 120 amps dc Force Cooled De rate linearly at 1 per C above rated temperature Supply Current Field Coding 1 times Field Current dc value Amps 1ph ac Nominal 3ph ac Field Ou...

Page 18: ...12 of 20 598P 599P Application Manual Thyristor Wiring STANDARD TRIGGER BOARD TERMINAL ASSIGNMENT 4 Quad 2 Quad This manual was downloaded on www sdsdrives com 44 0 117 938 1800 info sdsdrives com ...

Page 19: ... 24 3 24 1 24 1 T7 3 T4 5 T9 7 T6 9 T11 11 T2 2 24 4 24 6 24 8 24 10 24 12 24 TH1 TH10 TH3 TH12 TH5 TH8 TH7 TH4 TH9 TH11 TH6 TH2 TBS TBM AH057915U004 2 Quad 1 T1 3 T4 5 T3 7 T6 9 T5 11 T2 2 24 4 24 6 24 8 24 10 24 12 24 TH1 TH4 TH3 TH6 TH5 TH2 TBM AH057915U003 This manual was downloaded on www sdsdrives com 44 0 117 938 1800 info sdsdrives com ...

Page 20: ... Relay Relay Signal Signal 24V 24V Signal from Trigger Board 24V External Supply Thyristor Trip Interlock Closed when External Supply On 2 amp 24V Supply On 58mm 84mm 135mm 150mm 6 5mmDia Transformer Earth Screen Gnd Cascade Signal to extra Amplifiers for Parallel Stacks This manual was downloaded on www sdsdrives com 44 0 117 938 1800 info sdsdrives com ...

Page 21: ... 3 There is now an extra terminal between A6 7 Earth which is unused 4 Radial Electrolytic Capacitors are used instead of Axial 5 The add on modification has been incorporated into the Circuit The functionality of the PCB is the same as before C1 C2 C3 C4 A1 A2 A3 A4 A5 A6 K K G 0V 0V 24V 24V Relay Relay Signal Signal 24V 24V Signal from Trigger Board 24V External Supply Thyristor Trip Interlock C...

Page 22: ...16 of 20 598P 599P Application Manual Product Code 110 220v 220 500v supply only This manual was downloaded on www sdsdrives com 44 0 117 938 1800 info sdsdrives com ...

Page 23: ... Vac 10 50 60Hz High Voltage Build 4 XXXX Four Digits describing the Mechanical Package Style First Two Digits Livery 00 Standard 05 Distributor Third Digit Firing Amplifier T Trigger 110 220v 220 500v supply only A Power Amplifier Fourth Digit Operator Station 0 No Opstation 1 6901 Opstation 5 through 7 As 590 8 XXX Three Digits defining the required Auxiliary Supply Voltage 0 Universal Supply 11...

Page 24: ...n adopted by Parker SSD Drives CE Marking for the Low Voltage Directive LVD 2006 95 EC The 0H0HLow Voltage Directive LVD 2006 95 EC seeks to ensure that electrical equipment within certain voltage limits provides both a high level of protection for European citizens and enjoys a Single Market in the European Union The Directive covers electrical equipment designed for use with a voltage rating of ...

Page 25: ...nal ground be separately earthed When a number of units are used in a system these terminals should be connected together at a single local earthing point Control and signal cables for the encoder all analogue inputs and communications require screening with the screen connected only at the VSD Variable Speed Drive end However if high frequency noise is still a problem earth the screen at the non ...

Page 26: ...d may not be operated alone The complete machinery or installation using this equipment may only be put into service when the safety considerations of the Directive 2006 42 EC are fully adhered to Particular reference should be made to EN60204 1 Safety of Machinery Electrical Equipment of Machines All instructions warnings and safety information of the Product Manual must be adhered to Since the p...

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