Parker Balston A915000JA-LI555 Installation, Operation And Maintenance Manual Download Page 6

Bulletin TI-A915000JA-L1555 

Parker Balston Model 9150 

 

Hydrogen Generator

Parker Hannifin Corporation

Industrial Gas Filtration and Generation  Division

Lancaster, NY  • 1-800-343-4048 

www.parker.com/igfg

6

 

Shutdown

Storage

To maintain the highest gas purity, the hydrogen generator should be run continuously.

  

Monitor the hydrogen consumption of the downstream equipment to ensure flow is within the 
capacity of the generator (see the 

Systems Specification

 section for rated flows).  Both the 

Power 

Indicator light and the 

Hydrogen Flow

 Indicator light should be illuminated (see 

Explanation of 

Symbols

 at the back of the manual).

The water level should be monitored regularly and refilled as necessary.  The reservoirs hold 
enough water for at least a week of continuous operation.  Water can be added by removing the 
cap of the water reservoir (do not pull the deionizer bag out) and adding enough water to reach 
the Full mark on the front view port.  Replace the cap making sure the deionizer bag does not 
block any of the ports.

To maintain the integrity of the hydrogen cell, follow the guidelines listed below:

• 

Keep a supply of deionized water in the reservoir above the Refill line at all times.

• 

Minimize the “dead volume” in the piping between the generator and the downstream equip-
ment.

• 

Never expose the unit to temperatures below freezing.

• 

Never abruptly open the 

Shutoff Valve

 to large volumes.  The large hydrogen demand can 

trigger the Mass Leak safety feature and possibly damage the cell.

If the built-in diagnostics trigger a fault LED to illuminate, consult the 

Troubleshooting

 section of 

this manual for further instructions.  The generator is designed to be run continuously 24 hours, 7 
days per week.

If the unit is to be idle for more than 24 hours, the generator should be turned off.

To store the unit:

1

  Turn the 

Pressure Adjust

 knob to zero (see Figure 8).  Wait until the outlet pressure gauge 

reads zero.

2

  Cap the Hydrogen Outlet on the back of the generator or leave it connected to the down-

stream equipment.

3

  Fill the tanks at least half full with deionized water.  Make sure that the cell has a least 2” 

(5 cm) of water showing in the cell assembly tube.  This can be viewed from the hole in the 
back of the generator.

4

  Remove the desiccant cartridge and store it in a moisture proof container. 

Operation

Controlled Venting

After replacing any parts downstream from the generator, or upon initial startup, the system will 
need to be purged in order to achieve the final purity.  To avoid contaminating the downstream 
equipment, the user should install a three way valve in-line, nearest to the equipment, and install 
a variable restrictor (such as a needle valve) on the outlet port of the generator.  Follow the sim-
ple procedure below:

1

  Close the 

Shutoff Valve

 (see Figure 7, shown in the Open position).

2

  Set the 

Pressure Adjust

 knob to the desired pressure (see Figure 7).

3

 Press 

Start

 and wait until the internal pressure reaches the desired pressure (approximately  

15 minutes).

4

  Set the output flow rate to 50 cc/min by using the downstream equipment or if a three-way 

valve was installed then switch the flow to the outlet (or purge port) and set the flow rate 
using a needle valve.  

Use the downstream equipment for flow control only if impure hy-

drogen will not ruin the equipment.

5

  Allow the system to vent in this manner for 30 minutes.  The generator and lines should now 

be purged of air and ready for use.

Summary of Contents for A915000JA-LI555

Page 1: ...ITION SOURCE WITHIN 10 INCHES 25cm OF THE OXYGEN VENT The Hydrogen Generator Model A915000JA L1555 see Figure 1 is a completely engineered system designed to produce ultra pure dry hydrogen gas from d...

Page 2: ...on the back of the unit Desiccant Wipe any drops of moisture with a lint free cloth or paper towel from the desic cant cap and housing Remove the desiccant cartridge from the sealed bag Use a drop of...

Page 3: ...rator Pressure Regulator The pressure is controlled using the Pressure Adjust control knob located on the front panel exposed when opening the front gray panel door see Figure 7 The pressure can be mo...

Page 4: ...move all of the red tape that was applied to the unit for shipping purposes Do not let the deionizer bags dry out Open the gray panel door on the front of the generator to expose the generator control...

Page 5: ...t a Mass Leak is present please follow the procedure below 1 Close the Shutoff Valve see Figure 7 shown in the OPEN position 2 Turn Power switch located in the rear of the generator in the power recep...

Page 6: ...r further instructions The generator is designed to be run continuously 24 hours 7 days per week If the unit is to be idle for more than 24 hours the generator should be turned off To store the unit 1...

Page 7: ...is may be caused either from a leak in the piping to the equipment or it may indicate the volume that is being filled is too large for the generator The High Hydrogen Flow Indicator will stay illumina...

Page 8: ...corresponds to the changes in the current going through the water Low Water Indicator If the water level drops too low in the water reservoir the generator will stop producing hydrogen Blue or orange...

Page 9: ...voirs are filled to the Full level Water must have a minimum resistivity of 2 MegOhm cm If the Low Water indicator see Figure 7 illuminates the generator will stop producing hydro gen to safeguard the...

Page 10: ...is in the OPEN position see Figure 8 in order to vent the hydrogen from the generator 2 Lift the top cover and unscrew the water reservoir caps Lift the deionizer bag out of the reservoir along with...

Page 11: ...Temperature 40 100 F 4 38 C Electrical Requirements 2 100 120 200 240 VAC 47 63 Hz Power Consumption 480 Watts 110 VAC 460 Watts 220 VAC Fuse 110 VAC T 4 Amp 125 V Fuse 220 VAC T 2 Amp 250 V Product D...

Page 12: ...eck external piping for leaks Hydrogen demand exceeds generator capacity Check capacity of equipment and piping downstream and install a flow control device Check internal system for piping leaks Chec...

Page 13: ...Hydrogen Generator Symbol Description POWER INDICATOR HYDROGEN FLOW INDICATOR NO HYDROGEN FLOW INDICATOR HIGH HYDROGEN FLOW MASS LEAK or EXCESSIVE FLOW RATE INDICATOR CHANGE WATER INDICATOR LOW WATER...

Page 14: ...ns to the skin found on inside of some units Under certain conditions metal cabinet will be warm to touch 70 C 3 Explanation of Warning Symbols Parker Manufacturing UK Ltd Gas Separation Filtration Di...

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