background image

 

 

 
 

Polar Bear III HD 5 Degree Installation Manual 
9910034 Rev F 

17 

Appendix A: Safety 

The subsections below outline some of the obvious / major hazards that could exist during the 
installation of PanelClaw products, and are divided to bring a level of clarity to such hazards. Some 
sections do not apply to all PanelClaw product lines and such exclusions are noted within each section. 
 

Electrical Hazards:

 PanelClaw products are purely mechanical and do not contain any electrically live 

parts. When a photovoltaic module is exposed to sunlight it is electrically live and cannot be turned off. 
As soon as modules are installed using a PanelClaw system, an electrical shock hazard is present. All 
personnel on site should coordinate to ensure that such electrical hazards are clearly communicated. It 
is advised, at a minimum, that all personnel utilize caution and proper Personal Protective Equipment as 
outlined in that section. Only electrically qualified personnel should perform PV module installation. 
Refer to OSHA Part 1926 Subpart K 

 Electrical and NFPA 70E for additional information. 

 

Fall Hazards:

 This section only applies to Polar Bear® products installed on locations six feet or higher 

above grade. Proper fall protection should be in place at all work sites. There are many fall protection 
solutions readily available to help reduce exposure to fall hazards. These may include personal fall arrest 
systems, safety nets, guardrails, and flagged setbacks from all roof edges as outlined in OSHA Part 1926 
Subpart M 

 Fall Protection. 

 

Trip Hazards:  

All PanelClaw arrays have elevated components that are installed above grade or above a 

roof surface. Such hazards should be identified and caution should be taken to avoid tripping over such 
components. Refer to the Fall Hazards section specifically if working with the Polar Bear product line. 
Make sure to pick up and not drag your feet when working on site, and always pay attention to your 
path of movement to note any obstructions that could create a trip hazard. 
 

Lifting Hazards:

 The PanelClaw installation process involves lifting of heavy items that could lead to 

personal injury and damage to property. All personnel should be trained in the proper procedures for 
manually lifting. Evaluate an object

s size and weight prior to lifting, and follow these general guidelines 

for lifting: 
 

1.

 

Assess the lift and know the object weight. 

2.

 

Bend at the knees and get a good grip. 

3.

 

Keep back straight and lift straight up with legs without twisting. It is important to lift with the 
legs and not the back. 

4.

 

If an object is too large or heavy, ask for help and do not attempt to lift by yourself.  
In the case that mechanical assistance (e.g. crane, forklift, etc.) is required to complete the 
lifting operations, all machine operators of such devices should be licensed and trained. 

 

Material Handling:

 All PanelClaw parts and components are made of aluminum and steel alloys and 

utilize stainless steel assembly hardware. These materials are considered non-toxic and require no 
special handling procedures. Metal components may have sharp edges, so be sure to handle with care 
and utilize proper personal protection equipment, especially gloves, during handling. Refer to OSHA Part 
1926 Subpart H 

 Materials Handling, Storage, Use, and Disposal for additional information. 

 

Personal Protective Equipment (PPE):

 All personnel should utilize and implement proper PPE per OSHA 

requirements. Refer to OSHA requirements for proper use and implementation of PPE. The following 

Summary of Contents for Polar Bear III HD 5 Degree

Page 1: ...1845 Tel 1 978 688 4900 www panelclaw com System Fire Class Rating Class A for low slope roofs with Type I Type II Modules Mechanical Load Rating See Appendix C UL 2703 Electrical Grounding Polar Bear...

Page 2: ...F Edited tray installation details CN C C00471 05 DEC 16 Added ground lug picture and torque requirements Clarification of UL section Added system label location information CN D C00480 03 FEB 17 HD...

Page 3: ...n 7 Step 1 Attach Claws to Modules Prep 7 Step 2 Set up Spacer Stick 7 Step 3 Build Northern Row of Modules 8 Step 4 Install Array Row By Row 14 Step 5 Electrical Grounding 16 Appendix A Safety 17 App...

Page 4: ...E OEM PROVIDERS INSTALLATION MANUALS AND RELATED LITERATURE A LIST OF OEM PROVIDERS IS SHOWN BELOW OEM MECHANICAL ATTACHMENT PROVIDERS Anchor Products www anchorp com OMG Roofing Products www omgroofi...

Page 5: ...ast Tray fastener Kit Ballast Mechanical Attachments System Accessories Ballast Block Customer supplied See Appendix F Ballast Blocks OMG Roofing Products PowerGrip PowerGrip Plus PowerGrip Universal...

Page 6: ...ance where applicable Block must be specified so that it maintains its weight over the life of the system Mechanical Attachment design dependent Designed with OMG Roofing Products PowerGrip PowerGrip...

Page 7: ...ug 1 5 Press Claw tab against module frame and tighten bolt to 8 10 ft lb 96 120 in lb of torque Figure 1 1 6 Repeat Steps 2 through 5 for the second Claw Figure 1 Claw Placement on Module Step 2 Set...

Page 8: ...Polar Bear III HD 5 Degree Installation Manual 9910034 Rev F 8 Figure 2 Spacer Stick Step 3 Build Northern Row of Modules 4x Adjustable Spacer Stick Bracket...

Page 9: ...s 3 4 In the example below the western most Support roof pads must be lined up with north south snap line North edge Support roof pads must align with east west snap line Leave the Spacer Stick in pla...

Page 10: ...to align with the slots Ballast Trays must overlap on the second Support Figure 5 Figure 5 Placing a Ballast Tray on the 1st and 2nd Supports in the northern most row 3 8 Install a 20 serrated bolt o...

Page 11: ...the North Supports Figure 3 3 12 Carry the module with Claws installed to the north east or west corner and align the high side Claw holes identified as 5D Figure 6 with the Support hole found on top...

Page 12: ...E All end of row Ballast Trays must be bolted to both the first and second support in from the array edge End trays do not need to be flush with the edge of the module for all none north array edges W...

Page 13: ...Long Ballast Trays together where they may overlap about the center of the module Ballast Block Overlap on 2 nd support from end of row At the end of the row the Ballast Trays will overlap on the 2nd...

Page 14: ...e on the upper mounting holes of the Supports in the previous row Reference the Racking Construction Set to determine which of the upper mounting holes is used based on the location of the module with...

Page 15: ...st or west to align with the closest slots Thread a bolt onto each of the pre installed Rivet Nuts and torque to 8 10 ft lb 96 120 in lb Figure 10 Installation of the South Tray Reference Detail A she...

Page 16: ...ers may opt to use multiple lugs per sub array for redundancy When grounding devices are installed according with the approved methodology and capacity below the connections described above meet all t...

Page 17: ...Such hazards should be identified and caution should be taken to avoid tripping over such components Refer to the Fall Hazards section specifically if working with the Polar Bear product line Make sur...

Page 18: ...all hand and power tools should be regulated and controlled at all times on site to prevent improper use and related injuries When not in use all equipment should be stored in a secured location Only...

Page 19: ...same manner as the north row with the Supports flipped 180 and tucked under the module Figure 11 Inside Corners with Northern Exposure to Wind Roof Cricketing or Roof Waviness 1 Shim Pads may be used...

Page 20: ...orrosion If found they should be immediately replaced or remedied in accordance with the system installation instructions System Ground Path The system ground path follows through the Tyco lug Ballast...

Page 21: ...ays have a hole to which this grounding device lug can be attached see Figure 13 In an array that requires multiple bonding jumpers to satisfy the equipotential requirements each bonding jumper should...

Page 22: ...ing paths System Ground Path The system ground path follows through the Module to the Tyco lug into the ballast tray via a solid 12 or 10 AWG Cu bonding jumper The conductor size should be selected in...

Page 23: ...re is run through every Tyco solid wire grounding assembly on the Ballast Tray and secured per Tyco Electronics Corporation LLC specifications www te com See Figure 16 To attach the Tyco grounding dev...

Page 24: ...dule to Racking to Module Bonding Path Ground Path through Support Typical North South Module to Module Bonding Path Connect ballast trays to modules using a single continuous solid copper wire per ro...

Page 25: ...2703 Fire Classification The system has a Fire Class A rating for low slope roofs with Type I and Type II modules when the following requirements are met System is installed over a fire resistant roof...

Page 26: ...S STRONGLY RECOMMENDED THAT INSTALLERS WEIGH SEVERAL BLOCKS ON SITE TO ENSURE THAT BLOCK WEIGHTS MATCH THE WEIGHT OF THE BLOCKS SPECIFIED IN PANELCLAW S RACKING CONSTRUCTION SET DRAWINGS BLOCK WEIGHT...

Page 27: ...ack the Shim Pads as needed to get the suitable height a maximum of 2 Shim Pads can be stacked Notes Shim Pads installation is not required on all three pads select the appropriate locations and stack...

Reviews: