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© Panduit Corp. 2014 

OPERATION MANUAL

 

CT-2500 and CT-2500/E

 

 

Page 3 of 

10

 

OPTIONAL ACCESSORIES 

 
CT-2525CH or 
CD-525 

Crimping head or die insert for installing the following Panduit products: 
#26 – #22 AWG insulated terminals and splices, 
#22 – #10 AWG fully insulated disconnects, insulated parallel splices; and 
specific #22 – #14 AWG barrel insulated disconnects. 

CT-2550CH or 
CD-550 

Crimping head or die insert for installing the following Panduit products: 
#22 – #10 AWG insulated terminals and splices; 
and specific insulated disconnects. 

CT-2570CH or 
CD-570 

Crimping head or die insert for installing most of the following Panduit 
products: 
#22 – #10 AWG and 0,5 – 6,0 mm

2

 non-insulated terminals, disconnects; 

and specific non-insulated splices. 

CT-2500CH 

Crimping head (frame only); to be used with crimping die inserts CD-525, 
CD-550 or CD-570. 

 

 

Replacement Batteries and Battery Chargers are sold separately. 

CT-2500BC 

Replacement Battery Cartridge 

CT-2500CHR 

Replacement Battery Charger 

CT-2500CHR/E 

Replacement Battery Charger for Europe 

 
 

CT-2500 and CT-2500/E TOOLS 

 
The CT-2500 and CT-2500/E Tools include: 

 

 

1 – Battery Operated Crimping Tool (with battery cartridge) 

 

1 – Spare Battery Cartridge 

 

1 – Battery Charger 

 

1 – Tool Case 

 
 

PRECAUTIONS AND GENERAL GUIDELINES 

 

IMPORTANT SAFETY INFORMATION 

 

 

SAFETY ALERT SYMBOL 

This symbol is used to call your attention to hazards or unsafe practices which could result in an 
injury or property damage.  The signal word, defined below, indicates the severity of the hazard.  
The message after the signal word provides information for preventing or avoiding the hazard. 

 

DANGER

 

Immediate hazards which, if not avoided, WILL result in severe injury or death. 

Summary of Contents for CT-2500

Page 1: ...G Read and understand all of the instructions and safety information in this manual prior to operating or servicing this tool Retain this manual for future reference Email techsupport panduit com EU W...

Page 2: ...attery Charger 10 TROUBLESHOOTING 10 DISCONTINUATION OF USE DISPOSAL 10 Purpose of this Manual This manual is intended to familiarize the user with the safe operation and maintenance procedures for th...

Page 3: ...pment This manual and any markings on the tool provide information for avoiding hazards and unsafe practices related to the use or service of this tool Observe all of the safety information provided T...

Page 4: ...500CH Crimping head frame only to be used with crimping die inserts CD 525 CD 550 or CD 570 Replacement Batteries and Battery Chargers are sold separately CT 2500BC Replacement Battery Cartridge CT 25...

Page 5: ...is not insulated When using this unit on or near energized electrical lines use proper personal protective equipment Failure to observe this warning can result in severe injury or death WARNING Wear...

Page 6: ...contact the battery terminals Do not immerse the batteries in liquid Liquid may create a short circuit and damage the battery If batteries are immersed contact your service center for proper handling...

Page 7: ...relative to the tool body The tool is very lightweight and provides good handling through an ergonomic design Description Function Piston Advances dies during crimping cycle Crimping Head Adapter Ada...

Page 8: ...00CH equipped with Locator 1 The Locator shall be used to assist in positioning the product to be crimped see Figure 3 above 2 Position the product in the proper die position by matching the product c...

Page 9: ...piston MAINTENANCE Daily Maintenance Before Use 1 Inspect dies for wear or damage such as cracks gouges or chips 2 Inspect the tool for damage or leaks If damage is detected contact PANDUIT Tool Divis...

Page 10: ...e right LED does not light up the circuit of the battery is disconnected or the battery is incorrectly polarized If the nominal capacity of the battery is not achieved e g at first charge the battery...

Page 11: ...al contacts on the battery and crimping tool 3 Reinstall the battery and check the tool again Problem Probable Cause Probable Remedy Tool is inoperative Dirt contaminants etc in ram area of tool Clean...

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