background image

© Panduit Corp. 2014 

OPERATION MANUAL

 

CT-2500 and CT-2500/E

 

 

Page 9 of 

10

 

USE OF THE BATTERY CARTRIDGE (CT-2500BC) AND 
CHARGING UNIT (CT-2500CHR AND CT-2500CHR/E 

 
The charging unit is run with a nominal voltage of 120 V (CT-2500CHR), or (230 V for 
CT-2500CHR/E) and a frequency of 50-60 Hz.  New batteries must be charged prior to use.  To 
remove the battery, actuate the battery lock and pull it out of the tool.  To charge the battery, 
connect the power plug of the charging unit with the power supply and slide the battery into the 
charging unit.  The charging time is 40 minutes.  The charging level of the battery cartridge can be 
checked by the right LED (multi-color) of the charging unit. 

 

Indicator 
Color 

Left LED (Red) 

Right LED (Multi-color) 

Red 

Charging unit ready to operate 

Battery defective 

Red Flashing 

Charging unit out of order. 
New or unused batteries whose 
nominal capacity is not sufficient. 

Battery too hot or too cold. 
Remove battery. 
Safety components possibly defective. 

Green 

– 

Charging cycle starts 

Green Flashing 

– 

Battery fully charged. 
Charging unit switches automatically into a 
maintaining mode. Battery can stay in charger 
for indefinite time w/o being damaged. 

Yellow 

– 

Battery at least 90% charged. 
Charging cycle can be terminated. 

– 

If the right LED does not light up, the circuit of 
the battery is disconnected or the battery is 
incorrectly polarized. 

 

  If the nominal capacity of the battery is not achieved, e.g. at first charge, the battery is not 

necessarily faulty.  Full capacity can be achieved after (3) charging/discharging cycles. 

  When the speed of the tool decreases noticeably, the battery must be recharged. 

 

  

ATTENTION: 

Do Not recharge a partially discharged battery as a precaution. 

 

  Charge the battery at room temperature between 50°F and 104°F (10°C and 40°C). 

  If charging a battery which has recently been used, or which has been exposed to sun for a 

long period of time (T>149°F / T>65°C), the right LED may flash red.  In this case, remove 
battery out of charger.  The charging procedure can be re-started after the battery has 
cooled down. 

  Charging batteries at low temperatures – under 41°F (5°C) is not recommended.  Increase 

battery temperature before starting the charging cycle.   

  Do Not expose the charging unit to rain or snow. 

  Do Not charge a battery in the vicinity of explosive materials and gases. 

  No other batteries (e.g. dry batteries or car batteries, etc.) are to be used in the tool or in the 

charging unit. 

  Do Not use the cord to transport the charging unit, or to pull the plug out of a wall socket with 

force. 

  Do Not insert foreign objects into the ducts of the charging unit.  Pull the plug of the charging 

unit after charging.  Do Not disassemble the charging unit or battery. 

 

Summary of Contents for CT-2500

Page 1: ...G Read and understand all of the instructions and safety information in this manual prior to operating or servicing this tool Retain this manual for future reference Email techsupport panduit com EU W...

Page 2: ...attery Charger 10 TROUBLESHOOTING 10 DISCONTINUATION OF USE DISPOSAL 10 Purpose of this Manual This manual is intended to familiarize the user with the safe operation and maintenance procedures for th...

Page 3: ...pment This manual and any markings on the tool provide information for avoiding hazards and unsafe practices related to the use or service of this tool Observe all of the safety information provided T...

Page 4: ...500CH Crimping head frame only to be used with crimping die inserts CD 525 CD 550 or CD 570 Replacement Batteries and Battery Chargers are sold separately CT 2500BC Replacement Battery Cartridge CT 25...

Page 5: ...is not insulated When using this unit on or near energized electrical lines use proper personal protective equipment Failure to observe this warning can result in severe injury or death WARNING Wear...

Page 6: ...contact the battery terminals Do not immerse the batteries in liquid Liquid may create a short circuit and damage the battery If batteries are immersed contact your service center for proper handling...

Page 7: ...relative to the tool body The tool is very lightweight and provides good handling through an ergonomic design Description Function Piston Advances dies during crimping cycle Crimping Head Adapter Ada...

Page 8: ...00CH equipped with Locator 1 The Locator shall be used to assist in positioning the product to be crimped see Figure 3 above 2 Position the product in the proper die position by matching the product c...

Page 9: ...piston MAINTENANCE Daily Maintenance Before Use 1 Inspect dies for wear or damage such as cracks gouges or chips 2 Inspect the tool for damage or leaks If damage is detected contact PANDUIT Tool Divis...

Page 10: ...e right LED does not light up the circuit of the battery is disconnected or the battery is incorrectly polarized If the nominal capacity of the battery is not achieved e g at first charge the battery...

Page 11: ...al contacts on the battery and crimping tool 3 Reinstall the battery and check the tool again Problem Probable Cause Probable Remedy Tool is inoperative Dirt contaminants etc in ram area of tool Clean...

Reviews: