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© Panduit Corp. 2014 

OPERATION MANUAL

 

CT-2500 and CT-2500/E

 

 

Page 2 of 

10

 

INTRODUCTION 

The CT-2500 and CT-2500/E Battery Operated Crimping Tools can crimp #10 AWG thru #22 AWG 
Panduit terminals, disconnects and splices.  The Battery Operated Crimping Tool develops up to 1.7 
tons (15kN) of compressive force. 
 
 
 
 
 
 
 
 
 
 

The information contained in this literature is based on our experience to date and is believed to be reliable.  It is intended 
as a guide for use by persons having technical skill at their own discretion and risk.  We do not guarantee favorable results 
or assume any liability in connection with its use.  Dimensions contained herein are for reference purposes only.  For 
specific dimensional requirements consult the factory.  This publication is not to be taken as a license to operate under, or 
a recommendation to infringe any existing patents.  This supersedes and voids all previous literature, etc. 

 

Safety 

Safety is essential in the use and maintenance of Panduit tools and equipment.  This manual and 
any markings on the tool provide information for avoiding hazards and unsafe practices related to 
the use or service of this tool.  Observe all of the safety information provided.  
 
 

TOOL SPECIFICATIONS

 

CT-2500 or CT-2500/E 
Battery Operated Crimping 
Tools 

Weight (including battery) 

3.3 lbs. (1,5 kg) 

Dimensions: 

11-3/4” L x 2-3/8” H x 3-1/8” W – with battery  
[298 L x 60 H x 80 W] mm 

Crimping Time 

2 seconds 

Crimping Force 

1.7 tons (15 kN) 

Stroke 

.35  (9 mm) 

Sound Level: 

75 dB (A) at 39.3”  (1 meter) 

Ambient Temperature 

-4° F to +104° F  (-20°C to +40°C) 

CT-2500BC 
Battery Cartridge 

Battery Type: 

Nickel Cadmium (Ni-Cd) 

Output: 

9.6 V  

Capacity: 

1.3 Ah  

Charging time: 

Approx. 40 minutes 
(15 min. with fast charger) 

CT-2500CHR 
Battery Charger 

Output: 

7.2 V - 14.4 Volt DC 

Input: 

120 Volt AC, 50~60Hz 

CT-2500CHR/E 
Battery Charger for EU 

Output: 

7,2 V – 14,4 Volt DC 

Input: 

230 Volt AC, 50~60Hz 

 
 
 

This manual will guide you step-by-step in the set-up, operation, and maintenance of your 

CT-2500 or CT-2500/E Tool.  Proper maintenance is vital to the continued trouble-free 

operation of the tool.  If you have a problem not covered in the manual, call: 

 

1-(888) 506-5400, Ext. 83255 

Ask for one of our Tool Service Technicians 

Summary of Contents for CT-2500

Page 1: ...G Read and understand all of the instructions and safety information in this manual prior to operating or servicing this tool Retain this manual for future reference Email techsupport panduit com EU W...

Page 2: ...attery Charger 10 TROUBLESHOOTING 10 DISCONTINUATION OF USE DISPOSAL 10 Purpose of this Manual This manual is intended to familiarize the user with the safe operation and maintenance procedures for th...

Page 3: ...pment This manual and any markings on the tool provide information for avoiding hazards and unsafe practices related to the use or service of this tool Observe all of the safety information provided T...

Page 4: ...500CH Crimping head frame only to be used with crimping die inserts CD 525 CD 550 or CD 570 Replacement Batteries and Battery Chargers are sold separately CT 2500BC Replacement Battery Cartridge CT 25...

Page 5: ...is not insulated When using this unit on or near energized electrical lines use proper personal protective equipment Failure to observe this warning can result in severe injury or death WARNING Wear...

Page 6: ...contact the battery terminals Do not immerse the batteries in liquid Liquid may create a short circuit and damage the battery If batteries are immersed contact your service center for proper handling...

Page 7: ...relative to the tool body The tool is very lightweight and provides good handling through an ergonomic design Description Function Piston Advances dies during crimping cycle Crimping Head Adapter Ada...

Page 8: ...00CH equipped with Locator 1 The Locator shall be used to assist in positioning the product to be crimped see Figure 3 above 2 Position the product in the proper die position by matching the product c...

Page 9: ...piston MAINTENANCE Daily Maintenance Before Use 1 Inspect dies for wear or damage such as cracks gouges or chips 2 Inspect the tool for damage or leaks If damage is detected contact PANDUIT Tool Divis...

Page 10: ...e right LED does not light up the circuit of the battery is disconnected or the battery is incorrectly polarized If the nominal capacity of the battery is not achieved e g at first charge the battery...

Page 11: ...al contacts on the battery and crimping tool 3 Reinstall the battery and check the tool again Problem Probable Cause Probable Remedy Tool is inoperative Dirt contaminants etc in ram area of tool Clean...

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