Panblast BP600-3 Product Operating Manual Download Page 6

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ZVP-PC-0154-00-R1 

5.0

 

TROUBLE SHOOTING GUIDE 

 

Item 

Problem 

Possible Cause 

Corrective Action 

Blast pot will not 
pressurize 

No / inadequate compressed air 
supply 

Check that air compressor is 
operational. Ensure air output and 
supply hose size is correct. 

Main supply ball valve (Figure A. No.2) 
is closed 

Open ball valve 

Pop up valve / seating ring worn or 
damaged 

Inspect & replace as required 

Exhaust ball valve open 

Close exhaust ball valve 

No air and/or 
abrasive flow 
from nozzle 

Blast nozzle blocked 

Depressurize system & remove nozzle 
from its holder 

Check & clear any possible blockage. 

Re-fit nozzle 

Pusher line choke valve fully closed 

Open and adjust the choke valve as 
necessary. 

Abrasive ball valve (Figure A. No. 4) 
fully closed 

Open and adjust abrasive ball valve as 
required 

Pop up valve or seating ring worn or 
damaged 

Inspect and replace as required 

Insufficient abrasive in blast pot 

Refill with abrasive as required 

Excessive dust and fines in abrasive 

Drain abrasive from blast pot and refill 
with clean abrasive 

Damp or wet abrasive in blast pot 

Drain abrasive from blast pot and refill 
with clean abrasive 

Intermittent 
abrasive flow 

Excessive dust and fines in abrasive 

Drain abrasive from blast pot and refill 
with clean abrasive 

Insufficient abrasive in blast pot 

Refill with abrasive as required 

Damp or wet abrasive in blast pot 

Drain abrasive from blast pot and refill 
with clean abrasive 

Excessive abrasive 

Check and adjust air pressure as 
required. 

Compressed air supply pressure too 
low 

Excessive abrasive 
flow 

Abrasive ball valve (Figure A. No.4) 
fully opened 

Adjust abrasive ball valve (Figure A. No. 
4) as required 

Pusher line choke valve fully closed 

Open & adjust choke valve as required 

Excessive wear on 
blast hose 

Blast hose kinked or coiled 

Keep blast hose as straight as possible 
without being coiled. 

Blast nozzle excessively worn 

Check the internal diameter of blast 
nozzle and replace if necessary. 

 

Summary of Contents for BP600-3

Page 1: ...PRODUCT OPERATING MANUAL PANBLASTTM BP600 3 BLAST POT Manual Number ZVP PC 0154 00...

Page 2: ...FORMATION 2 INITIAL SETUP INSTRUCTIONS 3 OPERATING INSTRUCTIONS 4 MAINTENANCE 5 TROUBLE SHOOTING GUIDE 6 ASSEMBLIES PARTS LISTING EXPLODED VIEW 7 COPY OF BLAST POT SHELL CERTIFICATE IF APPLICABLE BLAS...

Page 3: ...always be emptied of abrasive media before any attempt is made to move them 1 3 7 Any modification of the equipment and or components or use of non genuine PanBlast replacement parts will void warran...

Page 4: ...TURE WEAR TO THE EXHAUST VALVE ASSEMBLY 3 1 7 Check that all hose connections fittings safety locking pins etc are all secure and in the proper location 3 1 8 Start the air compressor and allow the co...

Page 5: ...s and disconnect the couplings by twisting the coupling counter clockwise Inspect the coupling gaskets for wear and correct seating Replace the gaskets as required Reconnect the coupling by engaging t...

Page 6: ...ent abrasive in blast pot Refill with abrasive as required Excessive dust and fines in abrasive Drain abrasive from blast pot and refill with clean abrasive Damp or wet abrasive in blast pot Drain abr...

Page 7: ...0012 Pop Up Valve Stem Type 1 2 BAC BF PB 0013 Pop Up Valve Seating Ring 1 3 BAC HC 0080 00 STC 1 Steel Threaded Blast Coupling 1 4 BAC PF PB 0006 32mm 1 1 4 Ball Valve 3 5 BAC PF PB 0003 25mm 1 Ball...

Page 8: ...Ball Valve 1 6 BAC PF 0274 00 1 2 BSP 125 PSI Pressure Relief Valve 1 7 BAC PF PB 0031 6mm 1 4 Pressure Gauge Rear Entry 1 8 YAC FN PB 0244 Hose Clamp 2 9 YAC PF PB 0184 KC Nipple 2 10 YAC BF PB 0046...

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