Panasonic Real Pro Ultra EP30006 Service Manual Download Page 2

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EP30006

ORDER NO.HPD0706U16C1

CONTENTS

Page

COMPONENTS IDENTIFICATION

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TURNING ON THE POWER

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REQUIRED TOOLS

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ADJUSTMENT OF PRESSURE SENSOR

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OPERATIONS OF ELECTROMAGNETIC VALVES AND AIR BAGS

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DISPLAY METHOD OF MASSAGE BLOCK TOTAL USE TIME

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DISPLAY METHOD OF EACH OPERATION USE TIME

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METHOD OF PACKAGING POSITION SET-UP

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METHOD OF MASSAGE MECHANISM BLOCK INSTALLATION MODE SET-UP (MANUAL SET-UP)

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DISASSEMBLY

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ACTUAL WIRING DIAGRAM

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PHENOMENA CAUSED BY THE SENSOR MALFUNCTION OR LOCK PROTECTION OPERATION

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CHECKING

…………………………………………………………………………………………………………………………………………………

GREASE

……………………………………………………………………………………………………………………………………………………

EXPLODED VIEW

…………………………………………………………………………………………………………………………………………

REPLACEMENT PARTS LIST

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Summary of Contents for Real Pro Ultra EP30006

Page 1: ...EP30006 ORDER NO HPD0706U16C1 1 MASSAGE LOUNGER EP30006 USA SPECIFICATIONS 2007 Matsushita Electric Works Ltd All rights reserved Unauthorized copying and distribution is a violation of law ...

Page 2: ...SPLAY METHOD OF MASSAGE BLOCK TOTAL USE TIME 11 7 DISPLAY METHOD OF EACH OPERATION USE TIME 12 8 METHOD OF PACKAGING POSITION SET UP 12 9 METHOD OF MASSAGE MECHANISM BLOCK INSTALLATION MODE SET UP MANUAL SET UP 13 10 DISASSEMBLY 14 11 ACTUAL WIRING DIAGRAM 44 12 PHENOMENA CAUSED BY THE SENSOR MALFUNCTION OR LOCK PROTECTION OPERATION 47 13 CHECKING 49 14 GREASE 57 15 EXPLODED VIEW 60 16 REPLACEMENT...

Page 3: ...EP30006 ORDER NO HPD0706U16C1 3 1 COMPONENTS IDENTIFICATION 1 1 MASSAGE LOUNGER ...

Page 4: ...EP30006 ORDER NO HPD0706U16C1 4 ...

Page 5: ...EP30006 ORDER NO HPD0706U16C1 5 1 2 CONTROLLER ...

Page 6: ...EP30006 ORDER NO HPD0706U16C1 6 ...

Page 7: ...witch cannot be moved to the on position Timer When the on off button is pushed a timer begins to prevent overuse After approximately 15 minutes time expires and the massage wheel goes into storage position After each use Be sure to turn the power switch to off To prevent children from using this unit lock the power switch by moving the operating lock switch to the lock position As a further cauti...

Page 8: ...EP30006 ORDER NO HPD0706U16C1 8 3 REQUIRED TOOLS ...

Page 9: ...u cannot arrange the pressure sensor correctly because the fabric becomes tense with pressure 1 Insert the Power plug into the power source and turn on the switch of the Power source switch block 2 While pushing the buttons of Ⅰ and Ⅲ continue to push the On off button for more than approximately three seconds Then the buttons of Ⅰ Ⅲ and USER A light 3 In ten seconds after the buttons of Ⅰ Ⅲ and U...

Page 10: ...en the Reclining lift motor and the Ottoman lift motor operate Electromagnetic valves are OFF in ventilation 4 The Pump stops when in the On off operation or Electric reclining lift unit or Electric Ottoman lift unit operate in the standby mode Pressure level is maintained Electricity is OFF in five seconds after the Packaging mode or the operation stop after the stop mode Packaging mode or Electr...

Page 11: ...2 While pushing the buttons of Ⅲ and Ⅳ continue to push the On off button for more than approximately three seconds Then the button of USER D lights 3 In ten seconds after the button of USER D lights push the buttons as follows SELF PROGRAM LEG FOOT LOWER START 4 Push the button of Stop HOW TO READ THE DISPLAY OF THE ACCUMULATIVE OPERATION TIME Count the numbers of display as arrows ...

Page 12: ...ing the display 8 METHOD OF PACKAGING POSITION SET UP 1 Insert the Power plug to the power source and turn on the switch ON on the Power source switch box 2 While pushing the buttons of Ⅰand Ⅱ at the same time push the button of On off for approximately three seconds Buttons of Ⅰ Ⅱ and USER C light 3 Push the button of Reclining up to start the Packing position set up Ottoman and Reclining lean do...

Page 13: ...Power plug into the power source and turn on the switch of the Power source switch block 2 While pushing the buttons of Ⅱ and Ⅳ continue to push the On off button for more than approximately three seconds Then the buttons of Ⅱ Ⅳ and USER B light 3 In ten seconds after the buttons of Ⅱ Ⅳ and USER B light push the buttons as follows SELF PROGRAM REGIONAL ROLL START 4 Move the Massage mechanism block...

Page 14: ...rivets and pull off the Rear cover top 2 Remove two brushclips from the Rear cover bottom and pull off the Rear cover bottom 10 2 Removing the Massage mechanism block Move the Massage mechanism block to the bottom pushing the high low adjustment button 1 Unscrew four screws on the PCB cover and remove the PCB cover ...

Page 15: ... 3 Remove the Connecting cord for power source from the Massage block cover clip 4 Unscrew four screws each on both sides and remove the Rail piece sets Caution The Massage mechanism block may fall down therefore hold it by your hand Be careful of the directions of the Rail piece sets when installing ...

Page 16: ...he PCB This may eventually cause the malfunction such as The body pressure levels on the Controller does not increase It does not scan or The operation is not stable etc 10 3 Removing the Controller stand and the Armrest 10 3 1 Removing the Controller 1 Pull off the parts A with a slotted screwdriver 2 Take off the Controller from the Controller stand and unscrew three hexagonal screws and remove ...

Page 17: ...t 3 Lift the Armrest and remove it 4 Execute the same procedure on the opposite side 10 4 Removing the Covers 1 Proceed the all the procedures of 10 3 Removing the Controller stand and the Armrest 2 Unscrew a Push turn rivet on the Under cover 3 Unscrew seven screws on the B ...

Page 18: ...06 ORDER NO HPD0706U16C1 18 4 Remove the B and pull out the Hose connected to the B 5 Unscrew two screws on the C 6 Lift the C to remove it 7 Unscrew ten Push turn rivets and remove the Lift protection sheet ...

Page 19: ...he Under covers be sure to check whether the Air hoses are hooked or bent and also the Ottoman block moves smoothly 10 5 Removing the Under box Under box cover 1 Proceed all the procedures of 10 4 Removing the Covers 2 Put the Ottoman block on the 30 cm box unscrew three screws on the Under box top left and lift the Under box top left 3 Unscrew a screw on the Under box top right and slide the Unde...

Page 20: ...ven Hoses from the Under box top left and remove the Under box top left When installing Hoses be careful of the arrangement of the Hoses 7 Unscrew three screws and pull off the Under box from the front Caution Be careful of the position of the Ottoman hoses and check if the four Hooks are hooked when the Under box right top is installed ...

Page 21: ...he Massage mechanism block is completely moved down 2 Proceed all the procedures of 10 4 Removing the Covers 3 Proceed the procedures of 1 4 of the 10 5 Removing the Under box and disconnect the white Connectors of the Ottoman lift unit CN107 CN201 4 Remove the Ottoman lift pin long Snap pin and remove the Ottoman lift unit It would be easy to remove the Ottoman lift unit if you move down the Mass...

Page 22: ...ge mechanism block is completely moved down 2 Proceed all the procedures of 10 4 Removing the Covers 3 Proceed the procedures of 1 4 of the 10 5 Removing the Under box and disconnect the blue Connectors of the Ottoman lift unit CN108 CN200 4 Remove the Ottoman lift pin long Snap pin and remove the Lift unit It would be easy to remove the Ottoman lift unit if you move down the Massage mechanism blo...

Page 23: ...l the procedures of 10 1 Removing the Rear cover 10 3 2 Removing the Armrest and 10 4 Removing the Covers 2 Unscrew three Screw 3 Unhook the Hooks at both sides 4 Pull off the Seat air hose 5 Cut the Insulation tie and unzip the zippers between the Seat and the Ottoman ...

Page 24: ...he Ottoman extended fully so that Air hoses are not hooked 7 Unzip the Zippers on the reverse side Caution in installing Be careful of the directions of the Hose clamps when connecting the Hoses to the Seat side air bags 10 8 Removing the Foot cover 1 Proceed all the procedures of 10 4 Removing the Covers 2 Remove the Screw covers three each at both sides with a slotted screwdriver ...

Page 25: ...both sides 10 9 Removing the Ottoman 10 9 1 Removing the Ottoman 1 Proceed all the procedures of 10 4 Removing the Covers 2 Proceed the 5 of 10 7 Removing the Seat and unzip the Zippers between the Seat and the Ottoman and remove Pushturn rivets 3 Proceed the 4 of 10 5 Removing the Under box 4 First pull out the Wire fixing parts aside and take off the swell parts ...

Page 26: ...der which passes Hoses to the Under pipe The work will be easy if you do before the Ottoman is removed Caution when installing Be sure to check if the swell parts of the Rod holder faces the Seat Otherwise the swell parts and the Seat become scrubbed and causes tearing in high possibility ...

Page 27: ... Ottoman 10 9 2 Disassembling the Ottoman 1 Proceed all the procedures of 10 9 1 Removing the Ottoman 2 Remove the Spring If it is difficult push down the middle of the Spring and pull up the tips of the Spring with pliers 3 Unscrew three screws each at both sides which fixes H and lift I to remove H ...

Page 28: ...4 Unscrew four screws and remove J Be careful not to lose the Washer which is installed at one side 5 Unzip two zippers 6 Pull out the Hose from the hole of the cloth remove a Spring and a Hose and you can remove the Air Ottoman cloth ...

Page 29: ...P30006 ORDER NO HPD0706U16C1 29 7 Unscrew five screws and remove K 8 Pull off the Snap pin and pull off the Pins at both sides and the upper and lower Ottoman break apart 9 Remove Air bags as the figure ...

Page 30: ...EP30006 ORDER NO HPD0706U16C1 30 Caution in installing Arrange Hoses as figures and bundle them Caution in installing Be careful of the directions of the Sole shiatsu sheets ...

Page 31: ...n 10 10 3 Removing the Massage wheel cover You can work even with the Massage mechanism block installed 1 Proceed the procedure of 10 1 Removing the Rear cover 2 Pull off the Air hose of the outside shoulders connected to the Sub PCB 3 Cut three Insulated ties fixed on the Seat side 4 Unscrew eight screws on the Massage wheel cover and remove the Massage wheel cover Move the Massage mechanism bloc...

Page 32: ...lated ties at both sides 3 Pull out the Upper parts of Air hose 4 Unscrew five screws and pull off the Outside shoulder unit forward to remove it Caution in installing When installing the Air hoses be sure to put the Air hoses into the ditches as figure If the Air hoses are installed not firmly it may push the Hose and cause the accidents that Air bags do not bloat ...

Page 33: ...C1 33 10 11 Removing the Rear frame 1 Proceed the procedures of 10 4 Removing the Covers and 10 10 3 Removing the Massage wheel cover 2 Pull off three Pins Be careful of the Rear frame which may fall down after Pins are taken off ...

Page 34: ...sager has been mounted horizontally an abnormal sound or problem may occur 4 Move it up to the highest position until the massager stops by setting the controller manual operation MASSAGE HEAD ADJUSTMENT button to up 5 Peeping into the square hole of the back frame check the position of the massager to adjust One thread of the up down sensor gear gives a stroke change of 4mm When the massager has ...

Page 35: ...ther each Connecting cords do not touch Belts or the Rear cover fixing plate or are not hooked on the Up down pinions on both sides And check also if each Connecting cords are not extremely tense when the Massage mechanism block is at the highest position Caution When installing the Rear cover move the Massage mechanism block to the highest position first so as to prevent the hooking of each Conne...

Page 36: ...EP30006 ORDER NO HPD0706U16C1 36 10 14 ALLOCATION OF EACH LEAD WIRE OF MASSAGE MECHANISM Allocate the Main PCB each Motors each Sensors and the other parts and bind the Insulated ties as the figure ...

Page 37: ...from the Rear frame 2 Unscrew four Screws and remove the PCB cover 3 Unscrew two Screws two Brushclips and four Install rubbers on the Air unit 4 Unscrew seven Screws 5 Cut four Insulated ties 6 Unscrew four Screws and remove two Hoses then you can remove the internal parts Caution in assembly Be sure not to make each Lead wires hooked in ribs when in assembly ...

Page 38: ... Cut two Insulated ties 3 Unscrew two Screws which screw the Up down gear box B and the Up down sensor install plate and remove the Up down sensor Caution in assembly Be sure to make the foot of the Sensor install plate fit into the ditch of the Up down gear box B when installing the Up down sensor ...

Page 39: ...w Caution in assembly Put the swell parts of the Massage mechanism block frame to the hollow parts of the Intensity sensor Otherwise it may lead to the overrun in the direction of stronger When fixing the Lead wires with Insulated ties move the Massage mechanism block in the directions of strong weak so as to check whether the Lead wires are pulled or hooked ...

Page 40: ...all plate 4 Cut three Insulated ties on the Width sensor install plate 5 Unscrew two Screws on the Width sensor install plate Be sure to allocate Hoses as the figure 6 Remove one Snap pin installing the Sensor plate Caution in assembly When fixing the Lead wires with Insulated ties move the Massage mechanism block in the directions of strong weak so as to check whether the Lead wires are pulled or...

Page 41: ...Width belt 4 Unscrew four Screws on the Width motor 10 15 6 Removing the Pinching air bag 1 Remove the Massage mechanism block from the Rear frame 2 Remove the PCB install plate 3 Remove the Pin 4 Remove the Rivet 5 Remove two Hex screws then you can remove the Pinching air bag Caution in installing Be careful of the directions of install of the Hose clamp and the Snap pin ...

Page 42: ... Remove the Pin 4 Remove the Rivet 5 Unscrew the Screw 6 Move the Float air bag in the direction of arrows and remove it from the hollow parts of the Float air bag 7 Move the Eccentric link plate in the direction of the arrows and unhook it Until the hook is released move the Air bag in the direction of the arrow 1 8 Unscrew two Screws on the Float air bag ...

Page 43: ...rews on the Up down sensor install plate 4 Unscrew three Screws on the Up down gear box and the Up down driving block install plate 5 Unscrew four Screws on the Up down gear box A B 6 Unscrew two Screws on the Up down gear box and the Up down motor One of them is the Grounding terminal 10 15 11 Removing the Up down shaft Up down shaft bolt Work with the Massage mechanism block unloaded 1 Remove th...

Page 44: ...EP30006 ORDER NO HPD0706U16C1 44 11 ACTUAL WIRING DIAGRAM 11 1 HOSE ALLOCATION ...

Page 45: ...EP30006 ORDER NO HPD0706U16C1 45 11 2 WIRING DIAGRAM OF MAIN PCB AND SUB PCB ...

Page 46: ...EP30006 ORDER NO HPD0706U16C1 46 11 3 HOSE ALLOCATION OF AIR OTTOMAN ...

Page 47: ...EP30006 ORDER NO HPD0706U16C1 47 12 PHENOMENA CAUSED BY THE SENSOR MALFUNCTION OR LOCK PROTECTION OPERATION 12 1 Phenomena caused by the sensor malfunction ...

Page 48: ... NO HPD0706U16C1 48 12 2 Phenomena caused by the Reclining lift Ottoman lift sensor 12 3 Phenomena in the Lock protection movement abnormal detection by the overloading by the Reclining lift motor Ottoman lift motor ...

Page 49: ...EP30006 ORDER NO HPD0706U16C1 49 13 CHECKING ...

Page 50: ...EP30006 ORDER NO HPD0706U16C1 50 ...

Page 51: ...EP30006 ORDER NO HPD0706U16C1 51 ...

Page 52: ...EP30006 ORDER NO HPD0706U16C1 52 ...

Page 53: ...EP30006 ORDER NO HPD0706U16C1 53 ...

Page 54: ...ower switch on and push the On off button on the Controller Open the left cover and check each operations of LEG FOOT SEAT HAND ARM and SHOULDER 3 Push the button of Air intensity on the Controller and check the 5 level pressures If the values are within the standard the Air bags Pump unit and Air hoses are normal If not the following malfunctions are assumed 1 Bent hoses between Air bags and Pump...

Page 55: ...EP30006 ORDER NO HPD0706U16C1 55 Requested pressure values are as follows ...

Page 56: ...ir and check if the operation voltage of the Electromagnetic valve is as follows The output voltage of the Connector White CN203 on the Sub PCB is approx DC90V 3 The resistance values between both terminals of each Electromagnetic valves should be as follows 3 way electromagnetic valve small 60 70ｋΩ DC12V Electromagnetic valve unit 1 5 2 5kΩ AC100V Open electromagnetic valve 1 5 2 5kΩ AC100V 3 way...

Page 57: ...EP30006 ORDER NO HPD0706U16C1 57 14 GREASE ...

Page 58: ...EP30006 ORDER NO HPD0706U16C1 58 ...

Page 59: ...EP30006 ORDER NO HPD0706U16C1 59 ...

Page 60: ...EP30006 ORDER NO HPD0706U16C1 60 15 EXPLODED VIEW ...

Page 61: ...EP30006 ORDER NO HPD0706U16C1 61 ...

Page 62: ...EP30006 ORDER NO HPD0706U16C1 62 ...

Page 63: ...EP30006 ORDER NO HPD0706U16C1 63 ...

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Page 65: ...EP30006 ORDER NO HPD0706U16C1 65 ...

Page 66: ...0L0287 STAND INSTALL FITTING LEFT 1 21 WEP3530L9317 SCREW 2 22 WEP2000L9577 SCREW 11 23 WEP3530K3907 CASTER 2 24 WEP3530L0917 HINGE PIN A 2 25 WEP596N0357 SNAP PIN 8 26 WEP578K3377 BOTTOM PLATE 4 27 WEP3510S9027 SCREW 35 28 WEP2200L0147 2 ROW JOINT 2 29 WEP2110L0147 3 ROW JOINT 1 30 WEP3530K3187 SCREW COVER 6 31 WEP3530K3138 LEG COVER RIGHT 1 32 WEP3530K3158 LEG COVER LEFT 1 33 WEP780L0447 MASSAGE...

Page 67: ...0347 LEG PIPE 1 70 WEP3530L0117 PIPE COVER RIGHT 1 71 WEP3530L0137 PIPE COVER LEFT 1 72 WEP3530L0397 OTTOMAN RACK 1 73 WEP3530L9677 SCREW 8 74 WEP3530L0147 SLIDE GUIDE 2 75 WEP3200L1407 LINEAR SLIDE 2 76 WEP3200L1497 SLIDE PLATE 2 77 WEP3530L1507 SILDE STOPPER 2 78 WEP3530L0207 CONNECTION PLATE 2 79 WEP3530L6327 SCREW 4 80 WEP3530L9667 SCREW 4 81 WEP3530L0177 SLIDE SPRING 2 82 WEP3530L0187 MULTI A...

Page 68: ...122 WEP005W8537 INSULATED TIE MEDIUM 2 123 WEP3530L4477 PUMP UNIT 1 124 WEP3510L0287 SURGE TANK 1 125 WEP3210L0357 HOSE CLAMP 10 126 WEP3530L0787 HOSE PUMP 2 2 127 WEP3530L0707 HOSE 3 WAY 3 1 128 WEP3530L0587 HOSE 3 WAY LARGE 1 129 WEP3530L0647 HOSE 3 WAY 4 1 130 WEP3510L0097 Y SHAPED JOINT 1 131 WEP3530L0657 HOSE 2 WAY 2 1 132 WEP2110L0137 L SHAPED JOINT 3 133 WEP3530L0817 HOSE 2 ROW UNDER B3 1 1...

Page 69: ...1 171 WEP3530T3698 ARMREST RIGHT T 1 172 WEP3530K3708 ARMREST LEFT K 1 172 WEP3530T3708 ARMREST LEFT T 1 173 WEP3200K0567 INSULATED TIE 3 174 WEP1270L6527 WASHER 1 175 WEP3530L0167 GUIDER ROLLER PRESSURE SPRING 1 176 WEP3530L0157 GUIDE ROLLER 2 177 WEP3510L0047 MAIN BODY FRAME 1 178 WEP3530L1468 UP DOWN GEAR BLOCK 1 179 WEP3200L0377 UP DOWN SHAFT 1 180 WEP3510L6057 UP DOWN SHAFT BOLT 2 181 WEP3200...

Page 70: ...WEP3530L0727 PINCHING HOSE 1 223 WEP3510L0327 MOTOR VIBRATION PROOF RUBBER 1 224 WEP3530K0537 TOP CASE 1 225 WEP3530K0547 BOTTOM CASE 1 226 WEP3510K0317 AIR UNIT INSTALL RUBBER 6 227 WEP3530S9537 SCREW 7 228 WEP3530S6037 SCREW 2 229 WEP3530L1018 MASSAGE BLOCK AIR PUMP 1 230 WEP3510S9097 SCREW 2 231 WEP3510L0027 BRUSHCLIP 2 232 WEP3530L1438 WIDTH DRIVING BLOCK 1 233 WEP3530L0337 HEAD PROTECTION CLO...

Page 71: ...530L2148 WIDTH SENSOR INSTALL PLATE BLOCK 1 260 WEP3510L1887 WIDTH SENSOR INTALL PLATE B 1 261 WEP3510L1897 WIDTH SENSOR GREASE COVER 1 262 WEP3510L9067 SCREW 1 263 WEP3510L0488 WIDTH SENSOR PLATE 1 264 WEP2110L0367 SNAP PIN 1 265 WEP2200L3417 UP DOWN BELT 1 266 WEP005W8507 INSULATED TIE 1 267 WEP3510L0037 PCB INSTALL PLATE 1 268 WEP3530L2108 MAIN PCB 1 269 WEP3510L0547 MASSAGE BLOCK COVER 1 270 W...

Page 72: ...r new parts may be used in early or late production set Use original parts until exhausted then stock new parts Original Early B New Late Original parts may be used in early production sets only New parts may be used in early or late production sets Use original parts where possible then stock new parts Original Early C New Late New parts only may be used in early or late production sets Stock new...

Page 73: ... Original Early A New Late Original or new parts may be used in early or late production set Use original parts until exhausted then stock new parts Original Early B New Late Original parts may be used in early production sets only New parts may be used in early or late production sets Use original parts where possible then stock new parts Original Early C New Late New parts only may be used in ea...

Page 74: ... Late Original or new parts may be used in early or late production set Use original parts until exhausted then stock new parts Original Early B New Late Original parts may be used in early production sets only New parts may be used in early or late production sets Use original parts where possible then stock new parts Original Early C New Late New parts only may be used in early or late productio...

Page 75: ...riginal parts where possible then stock new parts Original Early C New Late New parts only may be used in early or late production sets Stock new parts Original Early D New Late Original parts may be used in early production sets only New parts may be used in late production sets only Stock both original and new parts E Other Only replacement part number is changed Part Number Model No Ref No Orig...

Page 76: ... stock new parts Original Early B New Late Original parts may be used in early production sets only New parts may be used in early or late production sets Use original parts where possible then stock new parts Original Early C New Late New parts only may be used in early or late production sets Stock new parts Original Early D New Late Original parts may be used in early production sets only New p...

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