Panasonic MINAS A5E Series Operating Instructions Manual Download Page 8

B15

B14

English

3. System Configuration and Wiring

Driver and List of Applicable Peripheral Equipments

3. System Configuration and Wiring

Driver and List of Applicable Peripheral Equipments

Reference page

  Noise filter .......................P.B39 “Composition of Peripheral Equipments”

 

 

Surge absorber ...............P.B41 “Composition of Peripheral Equipments”

 

 

Noise filter for signal .......P.B42 “Composition of Peripheral Equipments”

 

 

Motor/brake connector ....P.B23 “Wiring of connector for motor and brake”

•  About circuit breaker and magnetic contactor 

  To comply to EC Directives, install a circuit breaker between the power and 

the noise filter without fail, and the circuit breaker should conform to IEC 

Standards and UL recognized (Listed and   marked).

  Suitable for use on a circuit capable of delivering not more than 5,000 Arms sym-

metrical amperes, below the maximum input voltage of the product.

Remarks

Select a circuit breaker and noise filter which match to the capacity of pow-

er supply (including a load condition).

• Terminal block and ground terminals

• Use a copper conductor cables with temperature rating of 75 ˚C or higher.

• Use the attached exclusive connector for A to E-frame, and maintain the peeled off 

length of  8 to 9 mm. (Refer to P.B19)

• Fastening torque list (Terminal block screw/Terminal cover fastening screw)

Driver

Terminal block 

screw

Terminal cover 

fastening screw

Frame

Terminal name

Nominal 

size

Fastening 

torque

(N•m) 

(*1)

Nominal 

size

Fastening 

torque

(N•m) 

(*1)

F200 V L1, L2, 

L3

, L1C, L2C, B1, B2, B3, NC, U, V, W

M5

1.0 to 1.7

M3 0.19 to 0.21

• Fastening torque list (Ground terminal screw/Connector to host controller (X4))

Driver frame

Terminal block 

screw

Connector to host 

controller (X4)

Nominal 

size

Fastening 

torque

(N•m) 

(*1)

Nominal 

size

Fastening 

torque

(N•m) 

(*1)

A to E

M4

0.7 to 0.8

M2.6 0.3 to 0.35

F

M5

1.4 to 1.6

(*1)

• Applying fastening torque larger than the maximum value may result in damage to the 

product.

• Do not turn on power without tightening all terminal block screws properly.

• Do not turn on power without tightening all terminal block screws properly, otherwise, 

loose contacts may generate heat (smoking, firing).

• To check for looseness, conduct periodic inspection of fastening torque once a year.

Caution

Be sure to conduct wiring properly and securely. Insecure or improper wiring may cause 

the motor running out of control or being damaged from overheating. In addition, pay 

attention not to allow conductive materials, such as wire chips, entering the driver during 

the installation and wiring.

Driver Applicable

motor

Voltage

*1

Rated

output

Required

Power

at the

(

rated load

)

Circuit

breaker

rated    

(

current

)

Noise

filter

(

Single phase

3-phase

)

Surge

absorber

(

Single phase

3-phase

)

Noise

filter for

signal

Rated 

operating 

current of 

magnetic 

contactor Contact 

(     

configuration     

)

Diameter 

and 

withstand 

voltage of 

main circuit 

cable

Crimp 

terminal 

for main 

circuit 

terminal 

block

Diameter and 

withstand 

voltage 

of control 

power 

supply cable

Crimp 

terminal 

for control 

power 

supply 

terminal 

block

Diameter 

and 

withstand 

voltage 

of motor 

cable

*2

Diameter 

and 

withstand 

voltage 

of brake 

cable

MADH

MADK

MSME

MSMD

MHMD

Single

phase,

100 V

50 W

100 W

approx.

0.4 kVA

10 A

DV0P4170 DV0P4190

DV0P1460

20 A

(3P+1a)

0.75 mm

2

AWG18 

600 VAC

or more

Connection

 to

 exclusive

 connector

0.75 mm

2

AWG18 

600 VAC

or more

Connection

 to

 exclusive

 connector

2.0 mm

2

AWG14 

600 VAC

or more

0.28 mm

2

AWG22

 

0.75 mm

2

AWG18 

100 VAC

or more

Single/

3-phase,

200 V

50 W

200 W

approx.

0.5 kVA

DV0P4170

DV0PM

20042

DV0P4190

DV0P1450

MBDH

MBDK

MSME

MSMD

MHMD

Single

phase,

100 V

200 W approx.

0.5 kVA

DV0P4170 DV0P4190

Single/

3-phase,

200 V

400 W approx.

0.9 kVA

DV0P4170

DV0PM

20042

DV0P4190

DV0P1450

MCDH

MCDK

MSME

MSMD

MHMD

Single

phase,

100 V

400 W approx.

0.9 kVA

DV0PM

20042

DV0P4190

Single/

3-phase,

200 V

750 W approx.

1.3 kVA

15 A

DV0P4190

DV0P1450

MDDH

MDDK

MDME

Single/

3-phase,

200 V

1.0 kW approx.

1.8 kVA

DV0P4220

30 A

(3P+1a)

2.0 mm

2

AWG14 

600 VAC

or more

0.75 mm

2

AWG18 

100 VAC

or more

MHME

MGME

0.9 kW approx.

1.8 kVA

20 A

MSME

1.0 kW approx.

1.8 kVA

MHME

1.5 kW approx.

2.3 kVA

MDME

MFME
MSME

MEDH

MEDK

MDME

3-phase,

200 V

2.0 kW approx.

3.3 kVA

30 A

DV0PM

20043

DV0P1450

DV0P1460 

RJ8035

Recommended

(

    component   

)

*3

60 A

(3P+1a)

0.75 mm

2

AWG18 

600 VAC

or more

MSME
MHME

MFME

2.5 kW approx.

3.8 kVA

MFDH

MFDK

MGME

3-phase,

200 V

2.0 kW approx.

3.8 kVA

50 A DV0P3410 DV0P1450

DV0P1460 

RJ8035

Recommended

(

    component   

)

*3

60 A

(3P+1a)

3.5 mm

2

AWG12 

600 VAC

or more

11 mm or

smaller

ø5.3

Terminal

block

M5

0.75 mm

2

AWG18 

600 VAC

or more

11 mm or

smaller

ø5.3

Terminal

block

M5

3.5 mm

2

AWG12 

600 VAC

or more

MDME

3.0 kW approx.

4.5 kVA

MHME
MSME
MGME
MDME

4.0 kW approx.

6.0 kVA

100 A

(3P+1a)

MHME
MSME

MFME

4.5 kW

approx.

6.8 kVA

MGME

approx.

7.5 kVA

MDME

5.0 kW

MHME
MSME

*1 Select peripheral equipments for single/3phase common specification according to the power 

source. 

*2 The diameter of the ground cable must be equal to, or larger than that of the motor cable.

*3 Use these products to suit an international standard.

Summary of Contents for MINAS A5E Series

Page 1: ...brake B23 Wiring to the Connector X1 B24 Wiring to the Connector X4 B25 Wiring to the Connector X6 B27 Wiring to the Connector X7 B28 4 Parameter B29 Outline Setup Connection B29 Composition of Parameters B31 5 Protective Functions B32 Protective Function What Is Error Code B32 6 Maintenance and Inspections B34 7 Conformity to EC Directives and UL Standards B36 Composition of Peripheral Equipments...

Page 2: ...For details inquire the dealer Symbol MSME 1 0 kW to 5 0 kW MDME MFME MGME MHME Symbol 1 2 2 M S M D 5 A Z G 1 S 1 to 4 5 to 6 11 to 12 7 8 9 10 Voltage specifications Low inertia 50 W to 750 W High inertia 200 W to 750 W Low inertia 50 W to 5 0 kW Middle inertia 1 0 kW to 5 0 kW Middle inertia 1 5 kW to 4 5 kW Middle inertia 900 W to 4 5 kW High inertia 1 0 kW to 5 0 kW G Incremental Resolution 5...

Page 3: ...Reserve enough sur rounding space for effective cooling Install fans to provide uniform distribution of temperature in the control panel D E F frame is pro vided with a cooling fan at the bottom Observe the environ mental conditions of the control panel described in the previous page Fan Fan 100 mm or more 100 mm or more 40 mm or more 40 mm or more 10 mm or more 10 mm or more 10 mm or more Directi...

Page 4: ...ired 2 Installation Motor 2 Installation Motor Install the motor properly to avoid a breakdown or an accident Installation Place Since the conditions of location affect a lot to the motor life select a place which meets the conditions below 1 Indoors where the products are not subjected to rain or direct sun beam The prod ucts are not waterproof 2 Where the products are not subjected to corrosive ...

Page 5: ...nd B2 set up Pr0 16 to 1 or 2 Note that no regenerative resistor is equipped in Frame A and B type B1 Pin 6 B2 Pin 4 Note Mains Short circuit wire B2 B3 2 Ground terminal Junction cable for brake DC Power supply for brake DC24 V to be supplied by customer U phase red V phase white W phase black Charg lamp Red LED 1 1 Do not make displacement wiring or inspection while the LED is lit cause of elect...

Page 6: ...enerative resistor between B1 and B2 set up Pr0 16 to 1 or 2 B1 Pin 6 B2 Pin 4 Mains These colors are used for optional cable Residual current device Apply the voltage designated on the nameplate from the power source Symmetric current should be 5000 Arms or below If the short circuit current on the power source exceeds this value use a current limiting device e g current limiting fuse current lim...

Page 7: ...ct of the noise generated by the servo driver Magnetic Contactor MC Turns on off the main power of the servo driver Use coil surge suppression units together with this Never start nor stop the servo motor with this Magnetic Contactor Reactor L Reduces harmonic current of the main power Mains Residual current device Apply the voltage designated on the nameplate from the power source Symmetric curre...

Page 8: ...conductive materials such as wire chips entering the driver during the installation and wiring Driver Applicable motor Voltage 1 Rated output Required Power at the rated load Circuit breaker rated current Noise filter Single phase 3 phase Surge absorber Single phase 3 phase Noise filter for signal Rated operating current of magnetic contactor Contact configuration Diameter and withstand voltage of...

Page 9: ...r to P B14 L1C L3 L2 L1 L2C B1 B3 B2 U V W XA XB 2 3 4 5 1 2 3 4 5 6 1 DC power supply for brake External regenerative resistor These colors are used for optional cable Red Black Green or Green yellow White RCD Motor Varistor DC 24 V U V W E Fuse 125 V 10 A Check the name plate of the driver for power specifications Provide a residual current device The residual current device to be the one design...

Page 10: ...he holding brake and how to use it refer to P B43 Specifications of Built in Holding Brake Provide a varistor Connect a 10 A fuse in series with the varistor Ground resistance 100 Ω max For applicable wire refer to P B14 DC power supply for brake Fuse 125 V 10 A Red Black Green White MCCB Power supply NF MC L RCD External regenerative resistor These colors are used for optional cable 3 System Conf...

Page 11: ...ge suppression units ALM Red White Black Green or Green Yellow Red White Black Green or Green Yellow XA XB X4 L ON MC ALM OFF Built in thermostat of an external regenerative resistor light yellow MC Built in thermostat of an external regenerative resistor light yellow Main power supply Control power supply Motor connection Main power supply Control power supply Motor connection XA XB X4 When you u...

Page 12: ...ll be shut off when an error occurs JN8AT04NJ1 1 U phase V phase W phase Ground PIN No 2 3 PE Application PE 3 2 1 1 2 Motor Brake JN4AT02PJ1 R Tightening torque of the screw M2 0 085 to 0 095 N m screwed to plastic Tightening torque of the screw M2 0 19 to 0 21 N m 1 2 Brake Brake PIN No Application Be sure to use only the screw supplied with the connector to avoid damage Do not connect anything ...

Page 13: ... 1 kΩ1 2 W 2 kΩ1 2 W V DC 1 5 R 220 10 mA Servo ON input Gain switching input Electronic gear switching input 1 Control mode switching input Damping control switching input 1 Alarm clear input Positive direction over travel inhibition input Negative direction over travel inhibition input Servo Ready output Servo Alarm output Positioning complete output External brake release output Torque in limit...

Page 14: ...Example of Internal Velocity Control Mode 3 System Configuration and Wiring Wiring to the connector X4 SP IM 1 kΩ 1 kΩ FG 50 43 42 X4 represents twisted pair A phase output B phase output Z phase output Velocity monitor output Torque monitor output 7 COM INH CL SRV ON GAIN DIV1 ZEROSPD C MODE A CLR POT NOT S RDY S RDY ALM AT SPEED BRKOFF BRKOFF TLC V DC 12 to 24 V ZSP COM AT SPEED ALM 33 30 29 27 ...

Page 15: ...lay Press this to switch 4 kinds of mode 1 Monitor Mode 2 Parameter Set up Mode 3 EEPROM Write Mode 4 Auxiliary Function Mode SET Button valid at any time Press this to switch SELECTION and EXECUTION display 6 1 X7 3 System Configuration and Wiring Wiring to the connector X7 The connector X7 of the front panel is for monitor output Analogue output 2 systems In both cases it is possible to switch t...

Page 16: ...the driver use commercially available USB mini B connector The connector on the personal computer side should be in accordance with the specifications of the PC When the cable does not have noise filter attach a signal line noise filter DV0P1460 to both ends of the cable 4 Parameter Outline Setup Connection Connect to X1 USB mini B Setup support software PANATERM Please download from our web site ...

Page 17: ...sconnect error protection 1 Encoder communication error protection 23 0 Encoder communication data error protection 24 0 Position deviation excess protection 26 0 Over speed protection 1 2nd over speed protection 27 0 Command pulse input frequency error protection 2 Command pulse multiplier error protection 28 0 Limit of pulse replay error protection 29 0 Deviation counter overflow protection Erro...

Page 18: ...Odor Lint or other particles at air holes Cleanness at front portion of the driver and connector Damage of the cables Loose connection or misalignment between the motor and machine or equipment Pinching of foreign object at the load Periodical inspection Annual Loose tightening Trace of overheat Damage to the terminal block Loose fasteners on terminal block Note Inspection cycle may change when th...

Page 19: ... copper cable with temperature rating of 75 C or higher 3 Over load protection level Over load protective function will be activated when the effective current exceeds 115 or more than the rated current based on the time characteristics see the next page Confirm that the effective current of the driver does not exceed the rated current Set up the peak permissible current with Pr0 13 Setup of 1st t...

Page 20: ...C12 to 24 V which has CE marking or complies with EN60950 Circuit Breaker Install a circuit breaker which complies with IEC Standards and UL recognized Listed and marked between power supply and noise filter Integral solid state short circuit protection does not provide branch circuit protection Branch circuit protection must be provided in accordance with the National Electrical Code and any addi...

Page 21: ...tion of the load condition For the detailed specifications of each noise filter contact the manufacturer Surge Absorber Provide a surge absorber for the primary side of noise filter Option part No Voltage specifications for driver Manufacturer s part No Manufacturer DV0P1450 3 phase 200 V R A V 781BXZ 4 Okaya Electric Ind Circuit diagram 1 ø4 2 0 2 41 1 UL 1015 AWG16 28 1 5 5 1 11 1 28 5 1 4 5 0 5...

Page 22: ...oil is energized brake is open Pay an extra attention when magnetic sensors are used nearby the motor Noise Filter for Signal Lines Install noise filters for signal lines to all cables power cable motor cable encoder cable and interface cable Optional parts 24 V Power cable Encoder cable Interface cable and USB cable Option part No Manufacturer s part No Manufacturer DV0P1460 ZCAT3035 1330 TDK Cor...

Page 23: ...0 002 35 or less 20 or less 0 3 DC1 V or more 39 2 4 9 30000 200 W 400 W 1 27 or more 0 018 50 or less 15 or less 0 36 137 44 1 750 W 2 45 or more 0 075 70 or less 20 or less 0 42 196 147 MHMD 200 W 400 W 1 27 or more 0 018 50 or less 15 or less 0 36 DC1 V or more 137 44 1 30000 750 W 2 45 or more 0 075 70 or less 20 or less 0 42 196 147 MSME 1 0 kW 1 5 kW 2 0 kW 7 8 or more 0 33 50 or less 15 or ...

Page 24: ...V MSME Low inertia 3000 r min MSME102G 1 0 kW MDD T5540E D frame MSME152G 1 5 kW 3 phase 200 V MSME202G 2 0 kW MED T7364E E frame MSME302G 3 0 kW MFD TA390E F frame MSME402G 4 0 kW MFD TB3A2E MSME502G 5 0 kW Motor Driver Power supply Type Rated rotational speed Model Rated output Model Frame Single 3 phase 200 V MDME Middle inertia 2000 r min MDME102G 1 0 kW MDD T3530E D frame MDME152G 1 5 kW MDD ...

Page 25: ... enabled encoder pulses count is the max Protective function Hard error Over voltage under voltage over speed over load over heat over current and encoder error etc Soft error Excess position deviation command pulse division error EEPROM error etc Traceability of alarm data The alarm data history can be referred to 11 Specifications Basic Specifications Input power 100 V Main circuit Single phase ...

Page 26: ...atic electricity or failure in input power wiring and components may result in unexpected action It is highly recommended that you make a fail safe design and secure the safety in the operative range If the motor shaft is not electrically grounded it may cause an electrolytic corrosion to the bearing depending on the condition of the machine and its mounting environ ment and may result in the bear...

Page 27: ...IME03 B Z0110 3043 7 1 1 Morofuku Daito Osaka 574 0044 Japan Phone 81 72 871 1212 Panasonic Corporation 2009 Printed in China ...

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