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6

4 Disassembly and Assembly Instructions

Important notice: Before replacing any components, make sure to turn OFF the vacuum cleaner.

Remove the power plug from the outlet.

4.1.

Dust box cover assembly 
removal

1. Open the dust box and remove the lead wire cover.

2. When removing the lead wire cover, use a flat-blade

screwdriver as an aid.

3. Remove the connectors from the lead wire AU and P.C.B.

DU.

4. Open the dust box lid assy at an angle of approximately

45 degrees and insert an flat-blade screwdriver into a gap
between the upper body and the dust box lid assy. Move
the screwdriver in the direction of the arrow to remove the
left fitting section of the dust box lid assy.

Summary of Contents for MC-CG677K-S647

Page 1: ...e upper and lower body units 7 4 3 Printed circuit board assembly P C B Ass y removal 7 4 4 Motor removal 9 4 5 Replacement of the indicator ornamental plate unit 9 4 6 Replacement of the P C B DU P C B KU and indicator unit 10 4 7 Cord reel partition unit replacement 11 4 8 Rail base U replacement 11 4 9 Spring loaded cord reel pre winding 12 4 10 How to disassemble the turbine nozzle 12 5 Wiring...

Page 2: ...47 Power source AC230 240V 50Hz Input power MAX 1400W Input power Nominal 1100 1200W Power control O Extension wand Metal telescopic Turbin nozzle O Dimensions WxLxH mm 280x430x260 Net weight 5 1kg Cleaning tools Crevice nozzle Dusting brush ...

Page 3: ...3 2 Location of Controls and Components ...

Page 4: ...4 ...

Page 5: ...s any problem replace the P C B AU P C B AU Check the internal parts for any thing unusual burn out melt down etc If anything unusual is found replace the P C B AU with new one Motor runs but there is no suction Hose or Suction inlet Check if there is any blockage in the hose or suction inlet If there is any blockage remove it Dust bag Secondary filter Check if dust bag is full or Second ary filte...

Page 6: ...ove the lead wire cover 2 When removing the lead wire cover use a flat blade screwdriver as an aid 3 Remove the connectors from the lead wire AU and P C B DU 4 Open the dust box lid assy at an angle of approximately 45 degrees and insert an flat blade screwdriver into a gap between the upper body and the dust box lid assy Move the screwdriver in the direction of the arrow to remove the left fittin...

Page 7: ...per body U and lower body U 2 Remove the screw fixing the upper body U from the rear side 3 Lift the upper body U to separate it from the lower body U 4 3 Printed circuit board assembly P C B Ass y removal 1 Remove the Swivel cap unit 2 Remove the Insulation plate 3 Wiring illustration ...

Page 8: ...breaking 5 Remove the fastening terminal of the lead wire from cord reel partition U connected to the printed circuit board and that of the lead wire from the motor Note When removing the fastening terminal of the lead wire please hold the terminal fixed to the printed circuit board to prevent an excessive load from being applied to it 6 Remove the Control and Lead wiire BU 7 Remove the two screws...

Page 9: ...ted to the motor e Remove the noise suppressor f Remove the motor support rubber front Note When the thermal protector has been replaced make sure to paste the tape gasket V back on the terminals 4 5 Replacement of the indicator ornamental plate unit 1 Remove the three screws fixing the air inlet guide on the rear of the dust box lid assy 2 Hook off the two fixing tabs on the indicator ornamental ...

Page 10: ... Replacement of the P C B DU P C B KU and indicator unit 1 Remove air inlet packing A 2 Remove the indicator unit 3 Remove the P C B KU 4 Remove the air inlet guide U and then remove the lead wire AU from the P C B DU 5 Remove the P C B DU from the air inlet guide tabs ...

Page 11: ...el and the lower body with a screwdriver While removing the cord reel shaft from the side of the lower body lift the cord reel partition unit For easy removal pull out the cord slightly and then lift the cord reel 4 8 Rail base U replacement 1 Remove the screw fixing the rail base U onto the cord reel partition U 2 Remove the rail base U from the cord reel partition U ...

Page 12: ...e winding then make sure to hold the cord plug 4 10 How to disassemble the turbine nozzle 4 10 1 Agitator ass y 1 Rotate the Lock on the brush cover to unlock and remove the brush cover U 2 Pull up the agitator ass y and remove the belt and agitator ass y complete Fig 29 4 10 2 Separation of the floor nozzle upper U from the floor nozzle lower U 1 Remove the four screws fixing the floor nozzle low...

Page 13: ...0 4 Removal of the floor nozzle brush CU DU EU FU 1 Turn the floor nozzle lower unit over Insert the tip of a flat blade screwdriver into the ditch in the brush installa tion part then remove the brush Fig 32 ...

Page 14: ...14 5 Wiring Connection Diagram MODEL MC CG677K SG43 ...

Page 15: ...15 6 Exploded View and Replacement Parts List 6 1 EXPLODED VIEW ATTACHMENTS ...

Page 16: ... ASS Y 1 A2 AMC99P XL06P EXTENSION WAND UNIT 1 A3 AMC99R YD0VP FLOOR NOZZLE ASS Y 1 Detachable ionizer nozzle A4 AMC88R YD0VP DUSTING BRUSH 1 Detachable nozzle A5 AMC96Q YD0VP FLOOR NOZZLE U 1 Main nozzle A6 AMC92S VE0BP AGITATOR ASSY 1 A7 AMC89S YD00P METAL PLATE 1 A8 AMC77R YD00P NOZZLE BRUSH B UNIT 1 A9 XTN4 14BFJ SCREW 4 A10 AMC60R UA0VP CREVICE TOOL 1 Crevice Nozzle A11 AMC88R UA0VP DUSTING B...

Page 17: ...39 B36 B35 B35 B34 B21 B11 B1 B2 B3 B4 B6 B5 B9 B8 B14 B7 B10 B44 B32 B30 B31 B45 B43 B62 B22 B15 B21 B21 B20 B19 B18 B17 B16 B21 B12 B24 B21 B21 B25 B23 B21 B33 B26 B28 B29 B47 B48 B49 B50 B52 B54 B55 B21 B53 B51 B50 B57 B58 B59 B61 B56 B60 B46 B13 B27 B63 ...

Page 18: ...AMV23Q 4K0SP SWIVEL CAP UNIT 1 B31 AMV65D 4K00P SPRING 1 B32 AMV03E 4K00P SWITCH COVER 1 B33 AMV59V 4K00P P C B HOLDER 1 B34 AMC03F YD00P MOTOR SUPPORT RUBBER REAR 1 B35 XTT4 10FFJ SCREW 2 B36 AMV07F 4K00P MOTOR SUPPORT FRONT 1 B37 AMV35G 4K00P BLACK LEAD WIRE S 1 B38 AMV20W 4K00E THERMAL PROTECTOR 1 B39 XTN3 12BFJ TAPPING SCREW 2 B40 AMC99G 2800P NOISE SUPPRESSOR 1 B41 AMV92F 4K00C FAN MOTOR UNIT...

Page 19: ...19 6 5 PACKING INSTRUCTIONS ...

Page 20: ...s C1 AMV61Z 4K0SS CARTON BOX 1 C2 AMV98Z 4K00R CUSHION U 1 C3 AMV90Z 4K00R PARTITION BOARD UNIT 1 C4 AMV69Z 4K00R CUSHION A 1 C5 AMC69Z YD00P CUSHION A 1 C6 AMV75Z 4K00R CUSHION PLATE 1 C7 AMV62Z 4K00R CUSHION PLATE 1 C8 AMC10Z YD00P BODY BAG 1 C9 AMV01Z 4K00S OPERATING INSTRUCTIONS 1 ...

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