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Panasonic CS-C12KKF-2 Service Manual Download Page 112

112 

REF NO. 

PART NAME & DESCRIPTION 

QTY. 

CU-C18KKF-2 

REMARK 

1 CHASSY 

ASS’Y 

1 

CWD50K2088 

 

2 

SOUND PROOF MATERIAL 

- 

- 

 

3 

FAN MOTOR BRACKET 

1 

CWD541030B 

 

4 

SCREW - FAN MOTOR BRACKET 

2 

CWH551217 

 

5 

FAN MOTOR  

1 

CWA951676 

O 

6 

SCREW - FAN MOTOR MOUNT 

4 

CWH55406J 

 

7 PROPELLER 

FAN 

ASS’Y 

1 

CWH03K1006 

 

8 

NUT - PROPELLER FAN 

1 

CWH56053J 

 

9 COMPRESSOR 

1 

2KS324D5BA06 

O 

10 

ANTI - VIBRATION BUSHING 

3 

CWH50055 

 

11 

NUT - COMPRESSOR MOUNT 

3 

CWH561049 

 

13 CONDENSER 

1 

CWB32C2795 

 

14 

CAPILLARY TUBE ASS’Y 

1 

CWB15K1208 

 

15 STRAINER 

1 

CWB11025 

 

16 HOLDER 

COUPLING 

1 

CWH351046 

 

17 2-WAY 

VALVE 

(LIQUID) 

1 

CWB021488 

O 

18 3-WAY 

VALVE 

(GAS) 

1 

CWB011482 

O 

19 TERMINAL 

COVER 

1 

CWH171012 

 

20 

NUT - TERMINAL COVER 

1 

CWH7080300J 

 

21 

SOUND PROOF BOARD 

1 

CWH151023 

 

22 

TERMINAL BOARD ASS’Y 

1 

CWA28K1033J 

 

23 CAPACITOR 

- 

COM. 

1 

DS441506CPNB 

O 

24 HOLDER 

CAPACITOR 

1 

CWH301043 

 

25 CAPACITOR 

- 

F.M 

1 

DS441205NPQA 

O 

26 CABINET 

SIDE 

PLATE 

1 

CWE041248A 

 

27 

CABINET SIDE PLATE COMPLETE 

1 

CWE04C1120 

 

28 

CABINET FRONT PLATE ASS’Y 

1 

CWE06K1034 

 

29 

CABINET TOP PLATE 

1 

CWE031014A 

 

30 

CONTROL BOARD COVER COMP 

1 

CWH13C1064 

 

32 HANDLE 

1 

CWE161010 

 

33 WIRE 

NET 

1 

CWD041111A 

 

34 THERMOSTAT 

1 

CWA151060 

 

35 2-WAYS 

VALVE 

1 

CWB021394 

 

36 V-COIL 

COMPLETE 

1 

CWA43C2282 

 

 
 (Note) 

•

  All parts are supplied from PHAAM, Malaysia (Vendor Code: 00029488). 

“O” marked parts are recommended to be kept in stock. 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for CS-C12KKF-2

Page 1: ...it 10 4 3 Remote Control 10 5 Dimensions 11 5 1 Indoor Unit 11 5 2 Outdoor Unit 13 This service information is designed for experienced repair technicians only and is not designed for use by the general public It does not contain warnings or cautions to advise non technical individuals of potential dangers in attempting to service a product Products powered by electricity should be serviced or rep...

Page 2: ...8 Powerful Operation 58 13 9 Quiet Operation 59 13 10 Timer Control 60 13 11 Random Auto Restart Control 60 13 12 Remote Control Signal Receiving Sound 60 13 13 Patrol Operation 61 13 14 E ion operation 65 13 15 ECO Patrol Operation 68 14 Protection Control 72 14 1 Restart Control Time Delay Safety Control 72 14 2 7 Minutes Time Save Control 72 14 3 60 Seconds Forced Operation 72 14 4 Starting Cur...

Page 3: ... Residual Current Device RCD Otherwise it may cause electrical shock and fire in case equipment breakdown or insulation breakdown 10 Do not use joint cable for indoor outdoor connection cable Use the specified Indoor Outdoor connection cable refer to installation instruction CONNECT THE CABLE TO THE INDOOR UNIT and connect tightly for indoor outdoor connection Clamp the cable so that no external f...

Page 4: ...oldering iron with temperature control please set it to 700 20 F 370 10 C Pb free solder will tend to splash when heated too high about 1100 F 600 C 7 Power supply connection to the air conditioner Connect the power supply cord of the air conditioner to the mains using one of the following methods Power supply point shall be the place where there is ease for access for the power disconnection in c...

Page 5: ...poles Transistor 8 poles Input Power W 36 0 37 0 94 8 94 8 Output Power W 18 40 QLo rpm 730 730 990 990 Lo rpm 800 800 1080 1080 Me rpm 950 950 1180 1180 Hi rpm 1110 1110 1280 1280 Indoor Fan Speed SHi rpm 1150 1150 1430 1430 Type Propeller Fan Propeller Fan Material PP Resin PP Resin Motor Type Induction 6 poles Induction 6 poles Input Power W 80 3 89 1 80 3 89 1 Output Power W 45 45 Outdoor Fan ...

Page 6: ...FPI 2 x 15 x 21 2 x 15 x 21 Indoor Heat Exchanger Size W x H x L mm 610 x 315 x 25 4 810 x 315 x 25 4 Fin Material Blue Coated Blue Coated Fin Type Slit Fin Slit Fin Row x Stage x FPI 1 x 24 x 17 2 x 24 x 17 Outdoor Heat Exchanger Size W x H x L mm 22 x 508 x 708 4 25 4 x 504 x 693 4 713 4 Material Polypropelene Polypropelene Air Filter Type One touch One touch Power Supply Indoor Indoor Power Sup...

Page 7: ...nput Power W 94 8 94 8 94 8 94 8 Output Power W 40 40 QLo rpm 1020 1020 1160 1160 Lo rpm 1110 1110 1250 1250 Me rpm 1240 1240 1400 1400 Hi rpm 1390 1390 1490 1490 Indoor Fan Speed SHi rpm 1500 1500 1530 1530 Type Propeller Fan Propeller Fan Material PP Resin PP Resin Motor Type Induction 6 poles Induction 6 poles Input Power W 157 3 173 8 157 3 173 8 Output Power W 88 88 Lo rpm 440 500 440 500 Out...

Page 8: ...15 x 21 2 x 15 x 21 Indoor Heat Exchanger Size W x H x L mm 810 x 315 x 25 4 810 x 315 x 25 4 Fin Material Blue Coated Blue Coated Fin Type Slit Fin Slit Fin Row x Stage x FPI 2 x 34 x 17 2 x 28 x 17 Outdoor Heat Exchanger Size W x H x L mm 25 4 x 714 x 826 2 846 2 44 0 x 711 2 x 802 4 713 4 Material Polypropelene Polypropelene Air Filter Type One touch One touch Power Supply Indoor Outdoor Power ...

Page 9: ... up to 25 meters o CS CU C28KK long piping up to 30 meters Easy to use remote control Quality Improvement o Random auto restart after power failure for safety restart operation o Gas leakage protection o Prevent compressor reverse cycle o Inner protector to protect compressor o Noise prevention during soft dry operation o Blue coated condenser for high resistance to corrosion Operation Improvement...

Page 10: ...10 4 Location of Controls and Components 4 1 Indoor Unit 4 2 Outdoor Unit 4 3 Remote Control ...

Page 11: ...11 5 Dimensions 5 1 Indoor Unit 5 1 1 CS C12KKF 2 ...

Page 12: ...12 5 1 2 CS C18KKF 2 CS C24KKF 2 CS C28KKF 2 ...

Page 13: ...13 5 2 Outdoor Unit 5 2 1 CU C12KKF 2 CU C18KKF 2 ...

Page 14: ...14 5 2 2 CU C24KKF 2 CU C28KKF 2 ...

Page 15: ...OR LIQUID SIDE GAS SIDE CAPILLARY TUBE HEAT EXCHANGER CONDENSER THERMOSTAT C28KK only OIL SEPARATOR C28KK only HEAT EXCHANGER EVAPORATOR COMPRESSOR 2 WAY VALVE PIPE TEMP SENSOR INTAKE AIR TEMP SENSOR 3 WAY VALVE STRAINER CAPILLARY TUBE C28KK only ...

Page 16: ...16 7 Block Diagram 7 1 1 CS C12KKF 2 CU C12KKF 2 ...

Page 17: ...17 7 1 2 CS C18KKF 2 CU C18KKF 2 CS C24KKF 2 CU C24KKF 2 ...

Page 18: ...18 7 1 3 CS C28KKF 2 CU C28KKF 2 ...

Page 19: ...2KKF 2 CONNECTION CWA921409 CONNECTION 2KS210D5AA06 BLUE YELLOW 457 2Ω C R 2 279Ω YELLOW RED 420 5Ω C S 3 526Ω Note Resistance at 25 C of ambient temperature Note Resistance at 20 C of ambient temperature Resistance of Outdoor Fan Motor Windings MODEL CU C12KKF 2 CONNECTION CWA951676 BLUE YELLOW 198Ω YELLOW RED 293Ω Note Resistance at 20 C of ambient temperature ...

Page 20: ...ings Resistance of Compressor Windings MODEL CU C18KKF 2 MODEL CU C18KKF 2 CONNECTION CWA951676 CONNECTION 2KS324D5BA06 BLUE YELLOW 198Ω C R 1 453Ω YELLOW RED 293Ω C S 3 151Ω Note Resistance at 20 C of ambient temperature Note Resistance at 20 C of ambient temperature ...

Page 21: ...istance of Compressor Windings MODEL CU C24KKF 2 MODEL CU C24KKF 2 CONNECTION CWA951689 CONNECTION 2JS438D3CB04 YELLOW BLUE 64Ω C R 1 121Ω YELLOW ORANGE 90Ω C S 2 535Ω YELLOW RED 55Ω Note Resistance at 20 C of ambient temperature Note Resistance at 20 C of ambient temperature ...

Page 22: ...istance of Compressor Windings MODEL CU C28KKF 2 MODEL CU C28KKF 2 CONNECTION CWA951689 CONNECTION 2JD514D3AA03 YELLOW BLUE 64Ω C R 0 708Ω YELLOW ORANGE 90Ω C S 1 985Ω YELLOW RED 55Ω Note Resistance at 20 C of ambient temperature Note Resistance at 20 C of ambient temperature ...

Page 23: ...23 9 Electronic Circuit Diagram 9 1 CS C12KKF 2 CU C12KKF 2 ...

Page 24: ...24 9 2 CS C18KKF 2 CU C18KKF 2 ...

Page 25: ...25 9 3 CS C24KKF 2 CU C24KKF 2 ...

Page 26: ...26 9 4 CS C28KKF 2 CU C28KKF 2 ...

Page 27: ...27 10 Printed Circuit Board 10 1 Indoor Unit 10 1 1 Main Printed Circuit Board ...

Page 28: ...28 10 1 2 Power Printed Circuit Board 10 1 2 1 CS C12KKF 2 ...

Page 29: ...29 10 1 2 2 CS C18KKF 2 CS C24KKF 2 CS C28KKF 2 ...

Page 30: ...30 10 1 3 Indicator Printed Circuit Board 10 1 4 Receiver Printed Circuit Board 10 1 5 High Voltage Power Supply Printed Circuit Board ...

Page 31: ...ded installation height for indoor unit shall be at least 2 5 m 11 1 2 Outdoor Unit If an awning is built over the unit to prevent direct sunlight or rain be careful that heat radiation from the condenser is not obstructed There should not be any animal or plant which could be affected by hot air discharged Keep the spaces indicated by arrows from wall ceiling fence or other obstacles Do not place...

Page 32: ...ligning the marking off line with the thread and using a level gauge 2 Drill the piping plate hole with ø70mm hole core drill o Putting measuring tape at position as shown in the diagram above The hole centre is obtained by measuring the distance namely 128 mm for left and right hole respectively Another method is intersection point of arrow mark extension The meeting point of the extension arrow ...

Page 33: ...1 2 3 Indoor Unit Installation 11 2 3 1 For the right rear piping 11 2 3 2 For the right and right bottom piping 11 2 3 3 For the embedded piping This can be used for left rear piping and bottom piping also ...

Page 34: ...if the existing wire from concealed wiring or otherwise is too short o In unavoidable case joining of power supply cord between isolating devices and terminal board of air conditioner shall be done by using approved socket and plug 15 16A 1 0 1 5HP or 16A 2 0HP or 20A 2 5HP Wiring work to both socket and plug must follow to national wiring standard 4 Bind all the power supply cord lead wire with t...

Page 35: ...ose the front panel This equipment must be properly earthed Note Isolating Devices Disconnecting means should have minimum 3 0mm contact gap Ensure the colour of wires of outdoor unit and the terminal Nos are the same to the indoor s respectively Earth wire shall be Yellow Green Y G in colour and longer than the other AC wires as shown in the figure for the electrical safety in case of the slippin...

Page 36: ... assembly onto the copper pipe In case of using long piping Connect the piping Align the center of piping and sufficiently tighten the flare nut with fingers Further tighten the flare nut with torque wrench in specified torque as stated in the table 11 3 2 2 Connecting the piping to outdoor unit Decide piping length and then cut by using pipe cutter Remove burrs from cut edge Make flare after inse...

Page 37: ... AVOID REFRIGERENT GAS LEAKAGE 5 Disconnect the charging hose from the vacuum pump and from the service port of the 3 way valve 6 Tighten the service port caps of the 3 way valve at a torque of 18 N m with a torque wrench 7 Remove the valve caps of both of the 2 way valve and 3 way valve Position both of the valves to OPEN using a hexagonal wrench 4 mm 8 Mount valve caps onto the 2 way valve and t...

Page 38: ...ol board cover from the unit by loosening the screw 2 Connecting cable between indoor unit and outdoor unit shall be approved polychloroprene sheathed 3 x 1 5mm2 1 0 1 5HP or 3 x 2 5mm2 2 0 2 5HP flexible cord type designation 245 IEC 57 or heavier cord Do not use joint connection cable Replace the wire if the existing wire from concealed wiring or otherwise is too short 3 Secure the cable onto th...

Page 39: ...ting piping is in the room where dew may form please increase the insulation by using POLY E FOAM with thickness 6mm or above 11 3 6 1 Cutting and flaring the piping 1 Please cut using pipe cutter and then remove the burrs 2 Remove the burrs by using reamer If burrs are not removed gas leakage may be caused Turn the piping end down to avoid the metal powder entering the pipe 3 Please make flare af...

Page 40: ...ng is built over the unit to prevent direct sunlight or rain be careful that heat radiation from the condenser is not obstructed There should not be any animal or plant which could be affected by hot air discharged Keep the spaces indicated by arrows from wall ceiling fence or other obstacles Do not place any obstacles which may cause a short circuit of the discharged air If piping length is over ...

Page 41: ...ligning the marking off line with the thread and using a level gauge 2 Drill the piping plate hole with ø70mm hole core drill o Putting measuring tape at position as shown in the diagram above The hole centre is obtained by measuring the distance namely 128 mm for left and right hole respectively Another method is intersection point of arrow mark extension The meeting point of the extension arrow ...

Page 42: ... Insert the connecting cable Step 4 Secure the Indoor Unit Step 3 12 2 3 2 For the right and right bottom piping Pull out the Indoor piping Step 1 Install the Indoor Unit Step 2 Insert the connecting cable Step 4 Secure the Indoor Unit Step 3 12 2 3 3 For the embedded piping This can be used for left rear piping and bottom piping also ...

Page 43: ...designation 245 IEC 57 or heavier cord Do not use joint connection cable Replace the wire if the existing wire from concealed wiring or otherwise is too short Secure the connecting cable onto the control board with the holder This equipment must be properly earthed Ensure the colour of wires of outdoor unit and the terminal Nos are the same to the indoor s respectively Earth wire shall be Yellow G...

Page 44: ...ping 1 Please cut using pipe cutter and then remove the burrs 2 Remove the burrs by using reamer If burrs are not removed gas leakage may be caused Turn the piping end down to avoid the metal powder entering the pipe 3 Please make flare after inserting the flare nut onto the copper pipes ...

Page 45: ...copper pipe In case of using long piping Connect the piping Align the center of piping and sufficiently tighten the flare nut with fingers Further tighten the flare nut with torque wrench in specified torque as stated in the table 12 3 2 2 Connecting the piping to outdoor unit Decide piping length and then cut by using pipe cutter Remove burrs from cut edge Make flare after inserting the flare nut...

Page 46: ... AVOID REFRIGERENT GAS LEAKAGE 5 Disconnect the charging hose from the vacuum pump and from the service port of the 3 way valve 6 Tighten the service port caps of the 3 way valve at a torque of 18 N m with a torque wrench 7 Remove the valve caps of both of the 2 way valve and 3 way valve Position both of the valves to OPEN using a hexagonal wrench 4 mm 8 Mount valve caps onto the 2 way valve and t...

Page 47: ...he compressor 1 Remove the caps from the 2 way and 3 way valves 2 Remove the service port cap from the 3 way valves 3 To open the valve turn the valve stem of 2 way valve counter clockwise approx 90 and hold it there for ten seconds then close it 4 Check gas leakage of the connecting portion of the pipings o For the left piping refer to 4 A ...

Page 48: ...57 or heavier cord Do not use joint connection cable Replace the wire if the existing wire from concealed wiring or otherwise is too short 4 Connect the power supply cord and connecting cable between indoor unit and outdoor unit according to the diagram below 5 Secure the power supply cord and connecting cable onto the control board with the holder 6 Attach the control board cover back to the orig...

Page 49: ...om temperature to the setting temperature set on the remote control The remote control setting temperature which takes the reading of intake air temperature sensor can be adjusted from 16 C to 30 C During cooling operation the compressor will stop and restart as shown in figure below 13 1 1 Cooling Operation Time Diagram For CS C12KK CU C12KK ...

Page 50: ...50 13 1 2 Cooling Operation Time Diagram For CS C18KK CU C18KK CS C24KK CU C24KK and CS C28KK CU C28KK ...

Page 51: ... Dry will be switched ON for a maximum 10 minutes then Soft Dry operation will be turn OFF for a minimum 6 minutes After that the Soft Dry operation will be ON and OFF based on the setting temperature as shown in figure below However after 3 minutes of compressor off during Soft Dry OFF within 6 minutes Soft Dry restart control the indoor unit will start to operate at normal Cooling mode if the in...

Page 52: ...52 13 2 2 Soft Dry Operation Time Diagram For CS C18KK CU C18KK CS C24KK CU C24KK and CS C28KK CU C28KK ...

Page 53: ...Dry Operation 22 C The setting temperature for all the operations can be changed one level up or one level down from the standard temperature as shown in table below by pressing the temperature up or temperature down button at remote control Cooling Soft Dry Higher Æ 2 C 27 C 24 C Standard Æ 0 C 25 C 22 C Lower Æ 2 C 23 C 20 C The operation mode judging temperature and standard setting temperature...

Page 54: ... Automatic Fan Speed Control When set to Auto Fan Speed the fan speed is adjusted between maximum and minimum setting as shown in the table o Fan speed rotates in the range of Hi and Me For CS C12KK o Fan speed rotates in the range of Hi Me and Lo For CS C18KK CS C24KK and CS C28KK o Deodorizing Control will be activated For CS C12KK SHi Hi Me HLo CLo Lo SLo Variable rpm Stop Hi o Me o Manual Lo o...

Page 55: ...e the compressor operates indoor fan will be switched to Hi fan speed from Lo after 70 seconds from the start of compressor This cause the room temperature to achieve the setting temperature quickly 4 During compressor stops indoor fan will operate at Lo for the beginning 20 seconds to prevent higher volume of refrigerant in liquid form returning to the compressor 5 After the compressor turned off...

Page 56: ...ed Control There is only one speed for outdoor fan motor Applicable for CU C12KK and CU C18KK There is 2 speeds for outdoor fan motor Outdoor fan speed can be changed to Hi or Lo according to outdoor temperature Applicable for CU C24KK and CU C28KK For Cooling and Soft Dry operation when outdoor temperature reaches to 31 C Hi speed 29 C Lo speed Applicable for CU C24KK and CU C28KK When air condit...

Page 57: ...ntrol the discharge vent is reset and stop at the closing position For CS C12KK For CS C18KK CS C24KK and CS C28KK Closing position 135 Lower limit for cooling mode and soft dry mode Horizontal 11 16 27 21 33 Upper limit for cooling mode and soft dry mode Upper limit for cooling mode and soft dry mode 17 28 Closing position 148 Swing up and down Lower limit for cooling mode and soft dry mode 45 Ho...

Page 58: ... left and right in the range shown in the diagram The louver can be adjusted by pressing the button to the desired vane position When stopped with remote control the vanes is reset and stopped at reset position 13 8 Powerful Operation To achieve the setting temperature quickly When powerful operation is set the setting temperature will be automatically decreased 3 C internally against the present ...

Page 59: ...evel Dew formation become severe at Quite Lo Cool therefore Quiet Lo cool operated only for 2 hours 1 hour QLo 1 hour QLo 80rpm for C12KK and Quiet Lo cool operated only 1 hour 30 minutes 1 hour QLo 30 minutes QLo 50 rpm for C18KK C24KK and C28KK Manual Airflow Direction o RPM control during Lo cool For C12KK For C18KK C24KK and C28KK o RPM control during Hi Me cool Auto Fan Speed Quiet operation ...

Page 60: ...ancel the previous timer setting press CANCEL button 3 To activate the previous timer setting press SET button 4 If main power supply is switched off the Timer setting will be cancel 13 11 Random Auto Restart Control If there is a power failure during operation the air conditioner will automatically restart after 3 to 4 minutes when the power is resumed It will start with previous operation mode a...

Page 61: ... ion button is pressed o When OFF Timer activates To disable the Patrol Operation during unit starts default with OFF ON button o Press Set button continuously for 15 seconds by using pointer during Air Conditioner is OFF condition to enter internal setting mode o Press Timer Decrement button to select Pt dFLt o Press Timer Set button to toggle Patrol operation default OFF ON Long beep Turn OFF Pa...

Page 62: ...er Set button LCD returned to original display after 2 seconds 4 LCD returned to original display if remote control does not operate for 30 seconds e ion Control o e ion operation starts condition When dirtiness at level 2 Patrol LED turns red 2 minutes after stabilization time Patrol LED turns red 4 hours at level 0 Patrol LED turns red o e ion operation time If dirtiness level improves from leve...

Page 63: ...king OFF 4 During E ion breakdown error OFF OFF OFF Blinking Blinking 5 During Test Mode OFF OFF OFF OFF OFF 6 During stop OFF OFF OFF OFF OFF 7 2 minutes gas sensor initial stabilization time Level 0 ON OFF OFF OFF OFF a Dirtiness level 0 ON OFF OFF OFF OFF b Dirtiness level 1 OFF ON OFF OFF OFF c Dirtiness level 1 OFF ON OFF ON OFF 8 During operation During patrol d Dirtiness level 2 OFF OFF ON ...

Page 64: ...o mode SET SET Transmit Patrol default OFF ON code Buzzer OFF Long Beep ON Short Beep Press continously for 15s SET Transmit Patrol demo code Buzzer OFF Long Beep ON Short Beep SET Transmit ECO demo code Buzzer OFF Long Beep ON Short Beep SET Transmit check code Buzzer Short Beep o The Patrol indicator change color every 10 seconds follows the pattern below for demo purpose BLUE 10 seconds 10 seco...

Page 65: ...r e ion operation switches from SHi to Hi after 4 hours of operation Airflow direction control o During any operation mode combines with e ion operation airflow direction follows respective operation mode o During e ion individual operation only Auto Air Swing is allowed Even if Air Swing button is pressed no signal is sent to air conditioner and no change on LCD display Timer control o When ON ti...

Page 66: ...ing pointer to enter internal setting mode Press Timer Decrement button to select CHC Confirm setting by pressing Timer Set button a beep sound will be heard SET SET Transmit Patrol default OFF ON code Buzzer OFF Long Beep ON Short Beep Press continously for 15s SET Transmit Patrol demo code Buzzer OFF Long Beep ON Short Beep SET Transmit ECO demo code Buzzer OFF Long Beep ON Short Beep SET Transm...

Page 67: ...ill shows immediately despite the 24 times counter Troubleshooting Method Press PATROL e ion button or OFF ON button to stop the operation and check the Active e ion Air Purifying system main connector to PCB After that press e ion button again to confirm the e ion indicator not blinking The 24 times counter will be clear after 10 minutes of normal operation or when operation stops Error Reset Met...

Page 68: ...Abnormal judgment start condition Start from ECO Patrol Sensor power ON and end after 30 seconds d Control content Judge ECO Patrol Sensor power level every 100ms e Abnormal Judgment condition When ECO Patrol Sensor has continues for 25 seconds Hi level 2 Circuit Abnormal Fix Output Lo c Abnormal judgment start condition After ECO Patrol Sensor unit power ON and after pressed 70 seconds d Control ...

Page 69: ...Transmit Patrol default OFF ON code Buzzer OFF Long Beep ON Short Beep Press continously for 15s SET Transmit Patrol demo code Buzzer OFF Long Beep ON Short Beep SET Transmit ECO demo code Buzzer OFF Long Beep ON Short Beep SET Transmit check code Buzzer Short Beep Control details During ECO Patrol Demo mode operation LED ON and horizontal vane will set to Auto Swing When Hi activity judge Fan spe...

Page 70: ... resuming after recovered from power failure Timer Operation When unit is turn on by ON Timer and ECO Patrol operation is ON during previous operation before OFF ECO Patrol operation will not be ON automatically When unit is turn on by ON Timer and ECO Patrol operation is OFF during previous operation before OFF ECO Patrol operation will not be ON automatically Other Information ECO Patrol Powerfu...

Page 71: ... Short Beep SET Transmit ECO demo code Buzzer OFF Long Beep ON Short Beep SET Transmit check code Buzzer Short Beep 2 Control ending condition When any of the conditions are formed Operation stops Timer Cancel button pressed When ECO Patrol sensor check mode signal is not received for more than 30 seconds 3 Control content During ECO Patrol mode ON when check signal is received if 1 or 2 is detect...

Page 72: ...the intake air temperature falls between the compressor ON temperature A and compressor OFF temperature B during the period This phenomenon is to reduce the built up humidity inside a room 14 3 60 Seconds Forced Operation Once the air conditioner is turned on the compressor will not stop within 60 seconds in a normal operation although the intake air temperature has reached the thermo off temperat...

Page 73: ...lay Safety Control will be applied in this control if the recovery time is too short 14 6 Compressor Reverse Rotation Protection Control If the compressor is operating continuously for 5 minutes or longer and the temperature difference between intake air and indoor heat exchanger is 2 5 C or less for continuously 2 minutes compressor will stop and restart automatically Time Delay Safety Control is...

Page 74: ...25 C o Fan speed is at CLo or QLo o Room temperature is constant 1 C for 30 minutes o Compressor is continuously running Fan speed will be adjusted accordingly in this control o Fan sped will be increased slowly if the unit is in quiet mode and Lo fan speed Dew prevention stop condition o Remote control setting temperature is more than 25 C o Fan speed is not at Lo or QLo o Select Powerful operati...

Page 75: ...Auto OFF ON button to toggle remote control receiving sound Short beep Turn ON remote control receiving sound Long beep Turn OFF remote control receiving sound After Auto OFF ON button is pressed the 20 seconds counter for Remote Control Receiving Sound OFF ON Mode is restarted ii Remote Control Number Switch There are 4 types of remote control transmission code could be selected and stored in EEP...

Page 76: ...sensitivity o Confirm setting by pressing Timer Set button a beep sound will be heard LCD returns to original display after 2 seconds o LCD returns to original display if remote control does not operate for 30 seconds 15 2 2 CLOCK Button To change the remote control time format o Press for more than 5 seconds 15 2 3 RESET RC Button To clear and restore the remote control setting to factory default...

Page 77: ...r Temperature Standard Gas Pressure Mpa kg cm 2 G Outlet air Temperature C Cooling Mode 0 4 0 6 4 6 12 16 Condition Indoor fan speed High Outdoor temperature 35 C Different in the intake and outlet air temperatures Normal Value of electric current during operation Dusty condenser preventing heat radiation Excessive amount of refrigerant Gas side pressure Inefficient compressor Insufficient refrige...

Page 78: ...t of pressure electric current and temperature fifteen minutes after an operation is started 16 1 2 Diagnosis methods of a malfunction of a compressor Nature of fault Symptom Insufficient compressing of a compressor Electric current during operation becomes approximately 20 lower than the normal value The discharge tube of the compressor becomes abnormally hot normally 70 C to 90 C The different b...

Page 79: ...e capacitor has discharged sufficiently before proceeding with repair work Failure to heed this caution may result in electric shocks 17 1 CS C12KKF 2 17 1 1 Indoor Electronic Controllers Cross Flow Fan and Indoor Fan Motor Removal Procedures 17 1 1 1 To remove front grille Figure 1 17 1 1 2 To remove power electronic controller Figure 2 ...

Page 80: ...80 Figure 3 Figure 4 Figure 5 17 1 1 3 To remove discharge grille Figure 6 ...

Page 81: ...81 17 1 1 4 To remove control board Figure 7 17 1 1 5 To remove cross flow fan and indoor fan motor Figure 8 Figure 9 ...

Page 82: ...82 Figure 10 Figure 11 ...

Page 83: ...arged sufficiently before proceeding with repair work Failure to heed this caution may result in electric shocks 17 2 CS C18KKF 2 CS C24KKF 2 17 2 1 Indoor Electronic Controllers Cross Flow Fan and Indoor Fan Motor Removal Procedures 17 2 1 1 To remove front grille Figure 12 17 2 1 2 To remove horizontal vane Figure 13 ...

Page 84: ...84 17 2 1 3 To remove power electronic controller Figure 14 Figure 15 Figure 16 Figure 17 ...

Page 85: ...85 17 2 1 4 To remove discharge grille Figure 18 17 2 1 5 To remove control board Figure 19 17 2 1 6 To remove cross flow fan and indoor fan motor Figure 20 ...

Page 86: ...86 Figure 21 Figure 22 Figure 23 ...

Page 87: ... discharged sufficiently before proceeding with repair work Failure to heed this caution may result in electric shocks 17 3 CS C28KKF 2 17 3 1 Indoor Electronic Controllers Cross Flow Fan and Indoor Fan Motor Removal Procedures 17 3 1 1 To remove front grille Figure 24 17 3 1 2 To remove horizontal vane Figure 25 ...

Page 88: ...88 17 3 1 3 To remove power electronic controller Figure 26 Figure 24 Figure 25 Figure 27 ...

Page 89: ...89 17 3 1 4 To remove discharge grille Figure 28 17 3 1 5 To remove control board Figure 29 17 3 1 6 To remove cross flow fan and indoor fan motor Figure 30 ...

Page 90: ...90 Figure 31 Figure 32 Figure 33 ...

Page 91: ...tdoor Air Temperature C Outlet Air Temperature C 2 400 2 600 2 800 3 000 3 200 3 400 3 600 3 800 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 Outdoor Air Temperature C Cooling Capacity kW 4 500 5 000 5 500 6 000 6 500 7 000 7 500 8 000 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 Outdoor Air Temperature C Current A 0 530 0 540 0 550...

Page 92: ...0 11 12 13 14 15 Piping Length m Cooling Capacity kW 5 200 5 300 5 400 5 500 5 600 5 700 5 800 3 4 5 6 7 8 9 10 11 12 13 14 15 Piping Length m Current A 0 536 0 538 0 540 0 542 0 544 3 4 5 6 7 8 9 10 11 12 13 14 15 Piping Length m Gas Side Piping Pressure MPa 14 200 14 300 14 400 14 500 14 600 14 700 14 800 14 900 3 4 5 6 7 8 9 10 11 12 13 14 15 Piping Length m Outlet Air Temperature C ...

Page 93: ...3 800 4 000 4 200 4 400 4 600 4 800 5 000 5 200 5 400 5 600 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 Outdoor Air Temperature C Cooling Capacity kW 8 000 8 500 9 000 9 500 10 000 10 500 11 000 11 500 12 000 12 500 13 000 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 Outdoor Air Temperature C Current A 0 450 0 500 0 550 0 600 0 650...

Page 94: ...300 8 400 8 500 8 600 8 700 8 800 8 900 9 000 9 100 9 200 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Piping Length m Current A 0 430 0 440 0 450 0 460 0 470 0 480 0 490 0 500 0 510 0 520 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Piping Length m Gas Side Piping Pressure MPa 14 800 14 900 15 000 15 100 15 200 15 300 15 400 15 500 15 600 15 700 15 800 3 4 5 6 7 ...

Page 95: ...C 5 000 5 200 5 400 5 600 5 800 6 000 6 200 6 400 6 600 6 800 7 000 7 200 7 400 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 Outdoor Air Temperature C Cooling Capacity kW 10 000 11 000 12 000 13 000 14 000 15 000 16 000 17 000 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 Outdoor Air Temperature C Current A 0 400 0 450 0 500 0 550 0 ...

Page 96: ...00 11 100 11 200 11 300 11 400 11 500 11 600 11 700 11 800 11 900 12 000 12 100 12 200 12 300 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Piping Length m Current A 0 390 0 400 0 410 0 420 0 430 0 440 0 450 0 460 0 470 0 480 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Piping Length m Gas Side Piping Pressure MPa 13 400 13 500 13 600 13 700 13 800 13 900 14 000 14...

Page 97: ...800 6 000 6 200 6 400 6 600 6 800 7 000 7 200 7 400 7 600 7 800 8 000 8 200 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 Outdoor Air Temperature C Cooling Capacity kW 12 000 13 000 14 000 15 000 16 000 17 000 18 000 19 000 20 000 21 000 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 Outdoor Air Temperature C Current A 0 350 0 400 0 45...

Page 98: ...gth m Cooling Capacity kW 12 000 12 500 13 000 13 500 14 000 14 500 15 000 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Piping Length m Current A 0 300 0 350 0 400 0 450 0 500 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Piping Length m Gas Side Piping Pressure MPa 13 800 14 000 14 200 14 400 14 600 14 800 15 000 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 2...

Page 99: ...ACITY 3 2732 1 0667 4 1199 3 2370 1 1571 3 8993 3 1393 1 2385 3 6570 3 0466 1 3153 3 4862 2 9689 1 3560 2 9893 2 6700 1 6329 Cooling Capacity Performance Data 240V 3 7494 2 2446 0 9234 3 6000 2 2756 1 0022 3 3894 2 2028 1 0904 3 1349 2 1096 1 1971 2 9466 2 0423 1 2667 2 5146 1 6373 1 5524 Tc SHc Ipt Tc SHc Ipt Tc SHc Ipt Tc SHc Ipt Tc SHc Ipt Tc SHc Ipt 55 43 40 35 30 25 OUTDOOR TEMP DBT 3 9600 1 ...

Page 100: ...100 19 2 CS C18KKF 2 CU C18KKF 2 Cooling Capacity Performance Data 220V Cooling Capacity Performance Data 240V ...

Page 101: ...101 19 3 CS C24KKF 2 CU C24KKF 2 Cooling Capacity Performance Data 220V Cooling Capacity Performance Data 240V ...

Page 102: ...102 19 4 CS C28KKF 2 CU C28KKF 2 Cooling Capacity Performance Data 220V Cooling Capacity Performance Data 240V ...

Page 103: ...d View and Replacement Parts List 20 1 Indoor Unit 20 1 1 CS C12KKF 2 Note The above exploded view is for the purpose of parts disassembly and replacement The non numbered parts are not kept as standard service parts ...

Page 104: ...0C2708 O 23 ELECTRONIC CONTROLLER ECO SENSOR 1 CWA745791 O 24 ELECTRONIC CONTROLLER COMPARATOR 1 CWA745790 O 25 LEAD WIRE PCB ECO 1 CWA67C8483 26 COVER FOR PCB ECO BOTTOM 1 CWD933193 27 COVER FOR PCB ECO UPPER 1 CWD933192 28 DISCHARGE GRILLE COMPLETE 1 CWE20C3084 29 VERTICAL VANE 11 CWE241287 30 CONNECTING BAR 1 CWE261152 31 CONNECTING BAR 1 CWE261153 32 CONNECTING BAR 1 CWE261154 33 CONNECTING BA...

Page 105: ...NSTRUCTION 1 CWF614306 54 COVER FOR RECEIVER BOTTOM 1 CWD933209 55 COVER FOR RECEIVER UPPER 1 CWD933022 Note All parts are supplied from PHAAM Malaysia Vendor Code 00029488 O marked parts are recommended to be kept in stock ...

Page 106: ...106 20 1 2 CS C18KKF 2 CS C24KKF 2 CS C28KKF 2 Note The above exploded view is for the purpose of parts disassembly and replacement The non numbered parts are not kept as standard service parts ...

Page 107: ...ATOR HOLDER 1 CWD933021 23 SENSOR COMPLETE 1 CWA50C2401 O 24 SENSOR COMPLETE ECO 1 CWA50C2709 O 25 ELECTRONIC CONT ECO SENSOR 1 CWA745791 O 26 ELECTRONIC CONT COMPARATOR 1 CWA745790 O 27 LEAD WIRE PCB ECO 1 CWA67C8484 28 COVER FOR PCB ECO BOTTOM 1 CWD933193 29 COVER FOR PCB ECO UPPER 1 CWD933192 30 DISCHARGE GRILLE COMPLETE 1 CWE20C3007 31 VERTICAL VANE 15 CWE241289 32 CONNECTING BAR 1 CWE261156 3...

Page 108: ...1 CWF567468 55 INSTALLATION INSTRUCTION 1 CWF614305 CWF614307 56 INSTALLATION INSTRUCTION 1 CWF614306 CWF614308 Note All parts are supplied from PHAAM Malaysia Vendor Code 00029488 O marked parts are recommended to be kept in stock ...

Page 109: ...KKF 2 33 24 26 27 31 3 9 21 20 28 12 30 15 7 8 29 6 1 2 22 5 11 16 17 23 32 10 25 13 14 4 Note The above exploded view is for the purpose of parts disassembly and replacement The non numbered parts are not kept as standard service parts ...

Page 110: ...11011 15 HOLDER COUPLING 1 CWH351023 16 2 WAY VALVE LIQUID 1 CWB021362 O 17 3 WAY VALVE GAS 1 CWB011482 O 20 TERMINAL COVER 1 CWH171012 21 NUT TERMINAL COVER 1 CWH7080300J 22 SOUND PROOF BOARD 1 CWH151023 23 TERMINAL BOARD ASS Y 1 CWA28K1064J 24 CAPACITOR COM 1 F0GAH356A001 O 25 HOLDER CAPACITOR 1 CWH30060 26 CAPACITOR F M 1 DS441205NPQA O 27 CABINET SIDE PLATE 1 CWE041248A 28 CABINET SIDE PLATE C...

Page 111: ...26 3 9 35 20 19 x 2 x 2 27 13 16 7 8 28 6 1 21 5 11 17 18 15 22 32 10 34 24 36 4 34 14 30 Note The above exploded view is for the purpose of parts disassembly and replacement The non numbered parts are not kept as standard service parts ...

Page 112: ...E LIQUID 1 CWB021488 O 18 3 WAY VALVE GAS 1 CWB011482 O 19 TERMINAL COVER 1 CWH171012 20 NUT TERMINAL COVER 1 CWH7080300J 21 SOUND PROOF BOARD 1 CWH151023 22 TERMINAL BOARD ASS Y 1 CWA28K1033J 23 CAPACITOR COM 1 DS441506CPNB O 24 HOLDER CAPACITOR 1 CWH301043 25 CAPACITOR F M 1 DS441205NPQA O 26 CABINET SIDE PLATE 1 CWE041248A 27 CABINET SIDE PLATE COMPLETE 1 CWE04C1120 28 CABINET FRONT PLATE ASS Y...

Page 113: ...113 20 2 3 CU C24KKF 2 Note The above exploded view is for the purpose of parts disassembly and replacement The non numbered parts are not kept as standard service parts ...

Page 114: ...114 20 2 4 CU C28KKF 2 Note The above exploded view is for the purpose of parts disassembly and replacement The non numbered parts are not kept as standard service parts ...

Page 115: ... TERMINAL COVER 1 CWH7080300J 23 SOUND PROOF BOARD 1 CWH151056 24 TERMINAL BOARD ASS Y 1 CWA28K1064J CWA28K224J 25 TERMINAL BOARD ASS Y 1 CWA28K1170 26 CAPACITOR COM 1 CWA312079 DS441606CPNA O 27 HOLDER CAPACITOR 1 CWH30060 CWH30071 28 CAPACITOR F M 1 DS441505NPQB O 29 CABINET SIDE PLATE 1 CWE041082A 30 CABINET SIDE PLATE COMPLETE 1 CWE04C1127 CWE04C1126 31 CABINET FRONT PLATE ASS Y 1 CWE06K1045 3...

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