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Panasonic AFP7PSA1, User Manual

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Panasonic AFP7PSA1 User Manual Download Page 68

 

6-6 

Troubleshooting

 

 

6.2.6  If Expected Output Is Not Available 

 

Condition: 

Both software reasons (e.g. program, I/O allocation) and hardware reasons (e.g. wiring, power 
supply) are possible. 

 

Solution (check of the output side) 

Proceed from the check of the output side to the check of the input side. 

PROCEDURE

 

1.  Check if output indication LED on the input/output units is on. 

If it is on, proceed to the next step. If it is not, proceed to Step 4. 

2.  Check the wiring of the load (e.g. Is there any loose terminal?) 

If LED on the unit turns on following the above step, undercapacity of power 
supply is possible. Review the power supply design. 

3.  Check if the power is properly supplied to both ends of the load. 

If the power is properly supplied to the load, there is probably an abnormality in 
the load. If the power is not supplied to the load, there is probably an abnormality 
in the output section. 

4.  Monitor the output status using the tool software FPWIN GR7. 

If the output monitored is turned on, there is probably a duplicated output error, 
etc. 

5.  Forcibly turn on and off the relevant output  

using the forced input/output functions of the tool software FPWIN GR7. 

If the output indicator LED of the units is turned on, go to input condition check. If 
the output indicator LED remains off, there is probably an abnormality in the unit's 
output part. 

 

Solution (check of the input side) 

Clarify the situation in the following procedure. 

PROCEDURE

 

1.  Check whether the input indication LED on the unit is ON. 

If it is OFF, proceed to the next step. If it is, proceed to Step XX. 

2.  Check the wiring of the input device (e.g. Is there any loose terminal?) 

If LED on the unit turns on following the above step, undercapacity of power 
supply is possible. Review the power supply design. 

3.  Check that the power is properly supplied to the input terminals. 

If the power is properly supplied to the input terminals, there is probably an 
abnormality in the unit's input part. If the power is not supplied to the input 

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Summary of Contents for AFP7PSA1

Page 1: ...Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 2: ...mance that are assured in these specifications Do not dismantle or remodel the product It could cause excessive exothermic heat or smoke generation Do not touch the terminal while turning on electricity It could lead to an electric shock Use the external devices to function the emergency stop and interlock circuit Connect the wires or connectors securely The loose connection could cause excessive ...

Page 3: ... FP7 Extension Cassette Communication RS 232C RS485 type FP7 series Users Manual SCU communication WUME FP7COM FP7 Extension Cassette Communication Ethernet type FP7 series Users Manual Communication cassette Ethernet type WUME FP7CCET FP7 Extension Function Cassette Analog Cassette FP7 Analog Cassette Users Manual WUME FP7FCA Upcoming FP7 Digital Input Output Unit FP7 Digital Input Output Unit Us...

Page 4: ...ired For using the projects programs comments and configuration data created for the conventinal CPUs Ver 1 the projects must be converted to the projects for CPU units Ver 2 using the Convert PLC Type function of the tool software For using the units released after December 2013 or add on cassettes Ver 2 or later version of CPU unit is required The layout of the operation monitor LEDs on the CPU ...

Page 5: ...and Applicable Versions of CPU Unit and FPWIN GR71 5 1 3 Selection of Power Supply and Restrictions on Combination 1 6 1 3 1 Power Supply for Internal Circuit 1 6 1 3 2 Power Supply for External Circuit 1 9 1 4 Programming Tools 1 10 2 Names and Functions of Parts 2 1 2 1 CPU Unit 2 2 2 2 Power Supply Unit 2 4 3 I O Number Allocation 3 1 3 1 Basics of I O Allocation 3 2 3 1 1 How to Count the I O ...

Page 6: ... Map Registration 3 10 3 5 1 I O Map Registration 3 10 3 5 2 I O Map Clearance 3 10 4 Installation and Wiring 4 1 4 1 Installation 4 2 4 1 1 Installation Environment and Space 4 2 4 1 2 Attaching Units 4 4 4 1 3 DIN Rail Attachment 4 6 4 2 Wiring the Power Supply 4 8 4 2 1 Common Precautions 4 8 4 2 2 Wiring for Power Supply Units 4 9 4 2 3 Wiring for the Power Supply Part of the CPU Unit 4 10 4 2...

Page 7: ... Memory Card 5 10 5 4 3 Saving an Execution File for SD Memory Card Operation 5 11 5 4 4 Provisional Operation by an SD Memory Card 5 12 5 4 5 Transmission from an SD Memory Card to the Execution Memory 5 14 5 4 6 Precautions Concerning SD Memory Card Operation 5 15 6 Troubleshooting 6 1 6 1 Self Diagnosis Function 6 2 6 1 1 CPU Unit s Operation Monitor LED 6 2 6 1 2 Operation at the Time of Error...

Page 8: ...1 4 Operation Memory Area 8 8 8 1 5 List of System Relays 8 10 8 1 6 List of System Data Registers 8 17 8 1 7 Error Codes Table 8 20 8 2 Power Supply Unit Specifications 8 24 8 2 1 General Specifications 8 24 8 2 2 Performance Specifications 8 25 8 2 3 Alarm Output Specifications 8 25 8 3 Dimensions 8 26 8 3 1 Power Supply Unit 8 26 8 3 2 CPU Unit 8 27 8 3 3 Terminal Block Type Unit 8 27 8 3 4 Con...

Page 9: ...1 Overview Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 10: ...nt 24V DC AFP7Y32T Output 32 point Sink type AFP7Y32P Output 32 point Source type Analog I O Units Model number AFP7AD4H Remarks Input 4ch AFP7DA4H Output 4ch Power Supply Unit Model number AFP7PSA1 Remarks 100 to 240V AC 24W Model number AFP7PSA2 Remarks 100 to 240V AC 43W CPU Unit Model number AFP7CPS41E Remarks 196k steps With Ethernet function 120k steps With Ethernet function 120k steps Witho...

Page 11: ...RS 232C 2ch AFP7CCM1 RS 422 RS 485 1ch AFP7CCM2 RS 422 RS 485 2ch AFP7CCS1M1 RS 232C 1ch RS 422 RS 485 1ch Model number AFP7CCET1 Remarks Ethernet 1ch Add on Cassette Optional Function Cassette End Unit CPU Unit Attachment Options Backup battery SD memory card Model number AFPX BATT Remarks Only used for the clock calendar Commercially available products For project backup and SD memory card opera...

Page 12: ...strictions on the Number of Installed Units There are following restrictions depending on units to be used Unit type Number of installed units Remarks Power Supply Unit CPU Unit Max 1 unit Serial Communication Unit Max 8 units Other units Max 16 units 1 2 3 Restrictions on the Combination of Extension Cassettes There are following restrictions depending on units and cassettes to be used Attachable...

Page 13: ...CU built in the CPU unit COM 1 port to COM 2 port Serial communication unit COM 1 port to COM 4 port ET LAN built in the CPU unit System connections 1 to 4 User connections 1 to 16 General purpose communication There is no restriction 1 2 5 Unit to be Used and Applicable Versions of CPU Unit and FPWIN GR7 For using the unit the following versions of CPU unit and FPWINGR7 are required Applicable ve...

Page 14: ...lect units so that the sum of internal current consumptions of connected input output units and intelligent units does not exceed Max 2 A Selection of a 24V DC power supply Select a power supply larger than the capacity of the units In the minimum configuration select a power supply of 24 W or larger In order to protect the unit against abnormal voltage from the power supply line the power supply ...

Page 15: ... mA or less Analog I O cassette AFP7FCA21 75 mA or less Analog input cassette AFP7FCAD2 40 mA or less Add on Cassette Function Cassette Thermocouple input cassette AFP7FCTC2 45 mA or less 16 point terminal block 5 to 24 V DC AFP7X16DW 25 mA or less 32 point MIL connector 24V DC AFP7X32D2 30 mA or less Input Unit DC Input 64 point MIL connector 24V DC AFP7X64D2 35 mA or less Relay output 16 point t...

Page 16: ...CM1 30 mA 以下 RS 422 485 x 2h AFP7CCM2 60 mA 以下 Extension Cassette Communication Cassette Note 1 Note 2 When attaching to Serial Communication Unit RS 232C x 1ch RS 485 x 1ch AFP7CCS1M1 50 mA 以下 PHLS master unit AFP7RMTM 85 mA or less Programmable display GT series 5V DC type Note 3 100 mA or less Note 1 Power consumption indicated under Add on Cassette refers to the current consumption increment o...

Page 17: ...nk type AFP7Y64T 140 mA or less 16 point terminal block source type AFP7Y16P 70 mA or less 32 point MIL connector source type AFP7Y32P 130 mA or less Output Unit Transistor output 64 point MIL connector source type AFP7Y64P 180 mA or less Input 32 point output 32 point MIL connector sink type AFP7XY64D2T Input 2 7 mA per point Output 70 mA I O mixed unit Inupt 32 point output 32 point MIL connecto...

Page 18: ...ware FPWIN GR7 Dedicated to the FP7 series Used for program editing debugging and documentation 2 PC connection cable Use a commercial cable Cable type Length USB 2 0 cable A miniB Max 5m Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 19: ...2 Names and Functions of Parts Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 20: ...Turns on while operation by the SD memory card is selected COPY Green Turns on during the COPY operation ERROR Red Turns on when an error has been detected through self diagnosis ALARM Red Turns on if a hardware error occurs or operation slows because of the program and the watchdog timer is activated Note The layout of the operation monitor LEDs in Ver 1 of the CPU unit is different from that in ...

Page 21: ...r SD operation By selecting SD operation provisional operation from the SD memory card becomes possible 10 4 Power supply connector Connected to a power supply connector 11 Mode switch Switch position Operation Mode RUN left Set to the RUN mode The program is executed and operation begins PROG middle Set to the PROGRAM mode COPY right momentary When the switch is set to COPY a project stored in th...

Page 22: ... Earth terminals The unit should be grounded at a grounding resistance of 100 Ω or less to prevent noise and electric shock 4 Alarm contact output terminal Closed when power supply is ON If the watchdog timer is operated due to a hardware error or a program error turning the relay contact into an open status 5 DIN rail attachment lever Used for fixation on the DIN rail Phone 800 894 0412 Fax 888 7...

Page 23: ...3 I O Number Allocation Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 24: ...fault the starting word number for the unit attached next to the CPU unit is set at 10 and the I O numbers start with X100 or Y100 The starting word number for each unit can be freely changed in the FP7 Configuration menu of the tool software FPWIN GR7 How to count I O numbers for units that have both inputs and outputs In the case of a unit that has both inputs and outputs e g mixed input output ...

Page 25: ...ts AFP7XY64D2T AFP7XY64D2P 2 word 32 points 2 word 32 points Analog Input Unit AFP7AD4H 8 word 128 points 4 word 64 points Analog Output Unit AFP7DA4H 4 word 64 points 8 word 128 points AFP7HSC2T High speed Counter Unit AFP7HSC4T 8 word 128 points 4 word 64 point AFP7PG02T AFP7PG02L 2 word 32 points 2 word 32 points Pulse Output Unit AFP7PG04T AFP7PG04L 4 words 64 points 4 words 64 points Position...

Page 26: ... bar select Option FP7 Configuration 2 In the relevant field select I O map The I O map dialog box is displayed 3 Select and double click Slot No 0 The Unit selection dialog box is displayed 4 Confirm the CPU unit to be used and press the OK button The CPU unit is registered in the I O map If the CPU unit is different select Tool Convert PLC Type from the menu bar and change the type Phone 800 894...

Page 27: ...K button while the FP7 configuration dialog box is displayed KEY POINTS The I O map registered using FPWIN GR7 is downloaded into the CPU unit together with other project information If a difference with the actual units and or attachment status is identified when power supply is turned on or during operation such a difference is reported as a self diagnosis error If a starting word number is not ...

Page 28: ...clude this unit from the scope of verification error temporarily for unit replacement or adjustment turn on this check box Exclude this unit from the scope of I O refresh In general this check box should be turned off Input output processing is performed at the timing of I O refresh in a normal scan By using operation devices Direct input IN or Direct output OT it becomes possible to directly perf...

Page 29: ...log box is displayed 4 Press the Mount Registration button The mount status is read and the read I O map is registered in the CPU unit KEY POINTS Following the mount registration operation the system automatically reads the unit attachment status formulates an I O map and enters the initial word number The I O map that has been mount registered using FPWIN GR7 is registered into the CPU unit toget...

Page 30: ... that an I O map is already displayed PROCEDURE 1 On the I O Map double click a unit for which the starting word number should be changed 2 Enter a desired starting word number and press the OK button The changed number is registered in the I O map KEY POINTS Once you change the starting word number using FPWIN GR7 the I O map is changed from the initial status following mount registration It is n...

Page 31: ...ent status and formulates an I O map when power supply is turned on If a difference with the actual attachment status is identified during operation from the status when power supply was turned on such a difference is reported as a self diagnosis error Based on the starting word number allocated to each unit I O numbers are allocated In cases where optional allocation or mount registration has alr...

Page 32: ...m mount registration operation in the online editing mode of FPWIN GR7 3 5 2 I O Map Clearance How to clear an I O map A registered I O map can be cleared in the following procedure PROCEDURE 1 From the menu bar select Option FP7 Configuration 2 In the relevant field select I O Map The I O Map dialog box is displayed 3 Press Initialize button The I O map is initialized KEY POINTS Once the Initiali...

Page 33: ...4 Installation and Wiring Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 34: ... Sudden temperature changes causing condensation Inflammable or corrosive gas Excessive airborne dust metal particles or saline matter Benzine paint thinner alcohol or other organic solvents or strong alkaline solutions such as ammonia or caustic soda Direct vibration shock or direct drop of water Influence from power transmission lines high voltage equipment power cables power equipment radio tra...

Page 35: ...In order to eliminate any effects from noise emission power wires and electromagnetic devices should be kept at least 100 mm away from the surfaces of the unit When installing the unit behind the doors of the control board be especially careful to secure clearances as above Secure a clearance of at least 170 mm from the mounting surface of the PLC body for connecting programming tools and cables P...

Page 36: ... the right of the end unit After attaching units attach the assembly to the DIN rail Unit attaching procedure 1 Release the fixing hook on the side of the unit When attaching a power supply unit remove the connector cap 2 Attach unit connectors on the side of each unit Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 37: ...ide of the unit 2 Slide the unit horizontally to remove it NOTES Make sure to turn off power supply before attaching a unit Do not directly touch the connector part of the unit Protect the connector part of the unit from stress Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 38: ...it 2 Fit the top of the unit attachment part into the DIN rail 3 While pressing down the unit attachment part onto the DIN rail fit the bottom of the unit attachment part into the DIN rail 4 Push up the DIN rail attachment lever on the back of the unit until it clicks to lock Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 39: ...ure 1 Fully pull out the DIN rail attachment lever on the back of the unit 2 Pull the bottom of the unit forward 3 While pulling up the unit remove it from the DIN rail Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 40: ...e effects from noise Keep the power supply wiring separate Wiring to the CPU unit input devices and power equipment should have separate wiring systems Measures regarding power supply sequence start up sequence Have the power supply se quence such that the power supply of PLC turns off before the power supply for input and output If the input output power supplies are turned off before the power P...

Page 41: ... supply cable Use power supply wire that is thicker than 2 mm2 AWG14 to minimize the voltage drop Suitable wires Suitable wires Screwing torque AWG22 to 14 0 3 mm 2 to 2 0 mm 2 0 5 to 0 6 N m Suitable crimp terminal M3 terminal screws are used for the terminal Use the following solderless terminals for wiring to the terminals Fork type terminals Round type terminal Suitable crimp terminal Manufact...

Page 42: ...ge Rated output capacity 24V DC 20 4 to 28 8 V DC At least 24 W When a programmable display GT series is connected to the GT power supply terminal 24V of the CPU unit use it within the range of 21 6 to 26 4 V DC Selection of a power supply Referring to Section 1 2 select a power supply larger than the capacity of the unit In the minimum configuration select a power supply of 24 W or larger In orde...

Page 43: ...short as possible Sharing the ground with another device may have an adverse effect Therefore be sure that grounding is dedicated Earth terminals for an AC power supply unit should be grounded at a grounding resistance of 100 Ω or less When 24V DC is directly supplied to the CPU unit install the attached functional earth Green Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwt...

Page 44: ...the input output devices turned off after PLC has stopped operating Install safety measures in case of alarm outside the PLC body When an alarm is released PLC output is turned off and its operation is stopped In order to prevent a malfunction resulting in system shutdown under the above conditions install safety measures outside PLC Perform secure grounding When installing PLC next to devices tha...

Page 45: ...atus The watchdog timer is a program error and hardware error detection timer When the watchdog timer is operated the ALARM LED in the front of the controller unit turns on In cases where a power supply unit is attached the ALARM contact of the power supply unit is operated at the same time All outputs to the output units are turned off and the unit is put in halted state In the meantime no proces...

Page 46: ...4 14 Installation and Wiring Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 47: ...5 Operation Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 48: ...e dust proof sheet been removed from the unit 2 Wiring Are the terminal screws properly tightened Is there any looseness Does the wiring of terminal match the signal name Does the wiring have sufficient thickness for expected current 3 Connecting cables Is the cable securely connected 4 Settings of CPU Is the mode switch set to PROG Are settings for the card operation switch correct 5 Others Caref...

Page 49: ...g tool software 2 Use the programming tool s total check function to check for syntax errors 3 Checking output wiring Use the forced I O function to check the output wiring 4 Checking input wiring Check the input wiring by using the input display LEDs or the monitoring function of the programming tool 5 Trial operation 1 Set the mode switch to RUN and check that the RUN LED is turned on 2 Check th...

Page 50: ...ch setting conditions Switch Setting Mode switch PROG Card operation switch ROM Procedure 1 Set the mode switch to PROG 2 Set the card operation switch to ROM 3 Power on the unit 4 Download the project from the PC to FP7 The downloaded data is saved in the built in RAM and is also automatically saved in the ROM Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 51: ...ode the project is transmitted from ROM1 to RAM Switch setting conditions Switch Setting Mode switch PROG or RUN Card operation switch ROM Procedure 1 The execution project is automatically transmitted from ROM1 to RAM 2 In the RUN mode operation is started Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 52: ...ine Usable operations vary by mode PROG mode While editing a program the program inside the RAM is rewritten by PG converting a given network inside the program block that is being edited Rewritten data in the RAM is incorporated into the ROM1 Comments and configuration data can also be rewritten RUN mode While editing a program the program is written into the RAM by PG converting a given network ...

Page 53: ... backup memory ROM2 is also installed When the mode switch is set to PROG you can back up the execution project that is saved in RAM into ROM2 Switch setting conditions Switch Setting Mode switch PROG Card operation switch ROM Procedure 1 Set the mode switch to PROG 2 By executing Online Project Backup using FPWIN GR7 the project is transmitted from the execution memory RAM to the backup memory RO...

Page 54: ...peration switch ROM Procedure 3 Set the mode switch to PROG 4 By executing Online Project Restore using FPWIN GR7 the project is transmitted from the backup memory ROM2 to the execution memory RAM 5 The project data is also automatically transmitted from RAM to ROM1 5 3 3 Operations following Powering On Off Powering the unit on or off does not affect data saved in the backup memory ROM2 Phone 800...

Page 55: ...y was powered off while the card was being accessed e g saving data into the card deleting data from the card Formatting of SD memory cards In principle SD memory cards have been formatted by the time of purchase and no formatting by the user is required If formatting becomes necessary download formatting software for SD memory cards on the following website NOTES A file system formatted by PC s s...

Page 56: ... locks 3 Close the SD memory card cover KEY POINTS If the card cover is opened during access to the SD memory card while the CPU unit is operating a self diagnosis error is detected and operation is stopped Access to the SD memory card is also stopped Before removing an SD memory card confirm that the operation monitor LED SD on the CPU unit has been turned off Phone 800 894 0412 Fax 888 723 4773 ...

Page 57: ...e the following procedure PROCEDURE 1 Create an AUTO folder in an SD memory card 2 From the menu bar select Tools SD Memory Card Create an Auto Execution File The Browse Folders dialog box is displayed 3 Select the AUTO folder created in Step 1 and press the OK button An auto execution file autoexec fp7 and a comment file comment fp7 are created Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr c...

Page 58: ... the unit 2 Attach an SD memory card that houses the auto execution file autoexec fp7 and the comment file comment fp7 a project to be used for provisional operation to the CPU unit 3 Set the card operation switch to CARD 4 Close the cover and power on the unit The auto execution file autoexec fp7 and the comment file comment fp7 a project saved in the SD memory card is transmitted to the executio...

Page 59: ...to RAM ROM operation Example 1 1 Power on the unit while the card operation switch is set to ROM 2 Set the card operation switch to CARD 3 Set the mode switch to RUN Example 2 1 Power on the unit while the card operation switch is set to CARD 2 Set the mode switch to RUN KEY POINTS The online editing functions is not usable protect error Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email...

Page 60: ... ROM CARD When power is OFF 1 Attach an SD memory card that houses the auto execution file autoexec fp7 and the comment file comment fp7 for a project to the CPU unit 2 Close the cover and power on the unit 3 Until COPY LED flashes approx 5 seconds set the RUN PROG COPY switch to COPY Transmission of project data is started Once COPY LED starts to flash the transmission process continues if you le...

Page 61: ...r the card operation switch Operation starts whether the switch is set to CARD or ROM 5 4 6 Precautions Concerning SD Memory Card Operation In an SD memory card to be used create an AUTO folder and save an auto execution file autoexec fp7 and a comment file comment fp7 While the card project regular operation mode LED COPY Green is on do not remove the SD memory card from the slot It may cause dam...

Page 62: ...5 16 Operation Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 63: ...6 Troubleshooting Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 64: ...ration Forcing input output in the RUN mode Operation When a self diagnostic error occurs Operation Operation When a self diagnostic error occurs Stop Stop System watchdog timer has been activated Stop Error Waiting for connection of the PHLS slave Stop Note ON Flashing OFF Varies ON or OFF 6 1 2 Operation at the Time of Error Normally when an error occurs the operation stops Configuration menu of...

Page 65: ...se the Totally Check Project function under Debug in FPWIN GR7 to identify the syntax error KEY POINTS In the case of an operation error check the address where the error occurred before performing error clearance In the case of an error coded 80 or higher the error can be cleared by pressing the Error Clearance button in the Status Display dialog box In the PROG mode the power supply can be turne...

Page 66: ... is turned off and then on again the problem may have been caused by noise or another temporary phenomenon 2 Switch to the RUN mode If ALARM LED turns on after switching to the RUN mode the program is taking excessive time Review and modify the program 3 Check the ambient environment for influence of noise If there is no problem with the program there may be a problem in the ambient environment Ch...

Page 67: ...the other devices if the power supplied to the unit is shared with them If LED on the power supply unit turns on following the above step undercapacity of power supply is possible Review the power supply design 6 2 5 A Protect Error Message Appears Condition It is possible that the project is password locked Solution Confirm the status in the following procedure PROCEDURE 1 Select Tools Register D...

Page 68: ...software FPWIN GR7 If the output monitored is turned on there is probably a duplicated output error etc 5 Forcibly turn on and off the relevant output using the forced input output functions of the tool software FPWIN GR7 If the output indicator LED of the units is turned on go to input condition check If the output indicator LED remains off there is probably an abnormality in the unit s output pa...

Page 69: ...onitored is on If the input device is a two wire sensor influence of leaked current is possible KEY POINTS When the program is to be reviewed check the following points 1 Check if output specifications are rewritten e g duplicated output use 2 Check if the program flow has been changed due to an MCR instruction JMP instruction or other control instructions 3 Check if the I O map allocation agrees ...

Page 70: ...6 8 Troubleshooting Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 71: ...7 Maintenance and Inspection Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 72: ...er data Types of Backup Battery separately sold Appearance Product name Description Product no Backup battery With a connector AFPX BATT KEY POINTS Calendar timer values can continue operation for about one week by the built in capacitor even if no battery is used In order to charge the built in capacitor supply power to the CPU unit for at least 30 minutes Phone 800 894 0412 Fax 888 723 4773 Web ...

Page 73: ... new backup battery to the battery holder 5 Connect to a power supply connector 6 Close the card cover KEY POINTS For the FP7 CPU unit the battery can be replaced while power is on If the battery is to be replaced while power is off undertake replacement within 10 minutes from powering off after supplying power for at least 5 minutes in order to charge the built in capacitor If the built in capaci...

Page 74: ...m relays SR7 and SR8 are turned on As necessary create a program for reporting the error to outside If the system register s Report Battery Error setting is turned valid the CPU ERROR LED on the CPU unit flashes Promptly replace the battery though data are retained for about one week from the detection of a backup battery error even if no power at all is supplied NOTES The retained memory data may...

Page 75: ...ly installed p 4 2 to p 4 5 Connection status Loose terminal screw Proximity to a solderless terminal Loose connector There should be no looseness The screws should be evenly fastened Locking should be on There should be no looseness in the connector part p 4 8 to p 4 11 Voltage of the power supply unit Voltage between terminals 100 to 240V AC p 4 2 p 8 18 p 8 19 Power supply voltage of the CPU un...

Page 76: ...7 6 Maintenance and Inspection Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 77: ...8 Specifications Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 78: ...tion resistance Based on JIS B 3502 and IEC 61131 2 5 to 8 4 Hz half amplitude 3 5 mm 8 4 to 150 Hz constant acceleration 9 8 m s 2 X Y and Z axes 10 minutes 10 sweeps 1 octave mm Shock resistance Based on JIS B 3502 and IEC 61131 2 147 m s 2 X Y and Z axes 3 times Noise resistance 1 000 V P P with pulse widths 50 ns and 1 µs using a noise simulator power supply terminals Environment Free from cor...

Page 79: ...put Unit Transistor output 64 point MIL connector AFP7Y64T AFP7Y64P Approx 115g I O Mixed Unit Input 32 point Output 32 point MIL connector AFP7XY64D2T AFP7XY64D2P Approx 115g Analog I O Unit 4ch AFP7AD4H Approx 130g Analog Output Unit 4ch AFP7DA4H Approx 130g High speed Counter Unit AFP7HSC2T AFP7HSC4T Approx 130g 2 axis AFP7PG02T AFP7PG02L Approx 130g Pulse Output Unit 4 axis AFP7PG04T AFP7PG04L...

Page 80: ...Note 3 Timers T 4 096 points T0 to T4095 Note 3 Can count up to Unit 10us 1ms 10ms 100ms 1s 4 294 967 295 Counters C 1 024 points C0 to C1023 Note3 Can count up to 1 to 4 294 967 295 System relays R Pulse relays P 1120 points approx 70 words 4 096 points P0 to P255F Note 3 Error alarm relays E 4 096 points E0 to E4095 Note 3 Direct input IN Allocate input numbers to each slot IN0 to IN62F Note 3 N...

Page 81: ... register capacity word 65 536 131 072 262 144 524 288 999 424 CPS4 Maximum number of PBs 468 443 392 289 103 Program capacity step 121 500 96 000 64 000 32 000 Data register capacity word 131 072 262 144 425 984 589 824 CPS3 Maximum number of PBs 243 192 128 64 Note 2 Figures in the table indicate the number of devices that can be used in the program The actual inputs and outputs that can be used...

Page 82: ... End code CR CR LF None ETX Stop bit 1 bit 2 bits Data transmission order Transmits from bit 0 character by character Communication function MEWTOCOL COM master slave MEWTOCOL7 COM slave MODBUS RTU master slave general purpose communication modem initialization Note 1 Baud rate transmission format and applications of communication should be set using the tool software Note 2 When communication is ...

Page 83: ...nsmission server function No of users 3 SNTP Time synch function Communication function MEWTOCOL DAT master slave MEWTOCOL COM master slave MEWTOCOL7 COM slave MODBUS TCP master slave general purpose communication 16 kB per connection Note 1 Switching between different speeds is done automatically by auto negotiation function Note 2 The standards cite 100 m as the maximum but noise resistance meas...

Page 84: ...e 3 1 bit device Direct output OT Can allocate output numbers to each slot OT0 to OT62F Note 3 This relay is for input output processing during operation without depending on usual I O refresh External input Note1 WX WX0 to WX511 Note 1 Code for specifying 16 external input points as one word 16 bits of data External output Note1 WY WY0 to WY511 Note 1 Code for specifying 16 external output points...

Page 85: ...r DF DF 2 2250738585072014 10 308 to DF 1 7976931348623158 10 308 Note 1 Figures in the table indicate the number of devices that can be used in the program The actual inputs and outputs that can be used vary by configuration Note 2 Operation devices are categorized into hold type which memorizes the status immediately before power failure or switch to the PROG mode and non hold type which resets ...

Page 86: ... error flag latest type Turns on every time an operation error occurs The PB number where an operation error has occurred is saved in the system data register SD10 and the address is saved in system data registers SD11 to SD12 Every time a new error occurs the data are updated It does not turn off even if the instruction is normally completed after the occurrence of the error s In order to check i...

Page 87: ...stepladder control SR16 PB initial relay ON Turns on at the start of execution of a program block Turns off in the next scan SR17 PB initial relay OFF Turns off at the start of execution of a program block Turns on in the next scan SR18 0 01 second clock pulse relay Clock pulse with a 0 01 second cycle SR19 0 02 second clock pulse relay Clock pulse with a 0 02 second cycle SR1A 0 1 second clock pu...

Page 88: ...ry error is detected Is off in the normal status The flag turns on if the battery is out even if battery error alarm is disabled in the configuration system register SR26 SNTP time updating failure Turns on if acquisition of time data has failed during time synch via LAN port SR27 SR28 Not used SR29 Forcing flag Turns on while forced input output operations are in progress SR2A Interrupt enable Tu...

Page 89: ...s SR39 Logging trace start ON Starts OFF Stops SR3A SD card access instruction execution This relay is used to check whether other SD card access instructions are executed or not ON Being executed OFF Stops SR3B SD card access instruction completed This relay is used to check the completion of SD card access instruction with the change of this flag ON to OFF and used to turn off the trigger of the...

Page 90: ...annot be stored The value of the buffer overflow counter SD120 is incremented 1 In that case writing to SD card does not stop Turns off at the end of scan when buffer vacancy occurs while writing to a SD memory card is performed The buffer overflow counter SD120 is cleared to 0 After buffer vacancy occurred data logging is executed at the timing of logging to the buffer SR105 Logging trace error T...

Page 91: ...lay For LOG6 SR170 SR179 Logging trace control relay For LOG7 SR180 SR189 Logging trace control relay For LOG8 SR190 SR199 Logging trace control relay For LOG9 SR200 SR209 Logging trace control relay For LOG10 SR210 SR219 Logging trace control relay For LOG11 SR220 SR229 Logging trace control relay For LOG12 SR230 SR239 Logging trace control relay For LOG13 SR240 SR249 Logging trace control relay ...

Page 92: ...relay Can monitor program blocks that are being started up SR1000 to SR1499 are allocated to 500 PBs Device number PB number SR1000 PB 000 SR1001 PB 001 SR1002 PB 002 SR1009 PB 009 SR1010 PB 010 SR1011 PB 011 SR1498 PB498 SR1499 PB499 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 93: ...rded at the start of the scan SD11 Operation error occurrence address latest type 32 bit lower level address SD12 Operation error occurrence address latest type 32 bit higher level address Saves the address where an operation error occurred Every time a new error occurs the data are updated The value 0 is recorded at the start of the scan Perform monitoring using 32 bit data SD13 to SD18 Not used ...

Page 94: ...urned on Saves the number of the error alarm relay that turned on in the first place No 1 By specifying SD61 in RST instruction all data in the error alarm buffer can be cleared SD62 to SD79 No 2 to No 19 error alarm relays that turned on Saves the numbers of the error alarm relays that turned on By specifying the device number in RST instruction all data of the relevant relay s in the error alarm...

Page 95: ...120 Buffer overflow counter for LOG0 SD121 Buffer overflow counter for LOG1 SD122 Buffer overflow counter for LOG2 SD123 Buffer overflow counter for LOG3 SD124 Buffer overflow counter for LOG4 SD125 Buffer overflow counter for LOG5 SD126 Buffer overflow counter for LOG6 SD127 Buffer overflow counter for LOG7 SD128 Buffer overflow counter for LOG8 SD129 Buffer overflow counter for LOG9 SD130 Buffer...

Page 96: ...same interrupt program area There are no sub routines corresponding to CALL and FCALL There is no STPE corresponding to SSTP An instruction that can only executed in a specified area is written in another location Switch to the PROG mode and correct the error 24 Program area error Stop Auto clear Applicable instructions and cases are as follows LBL LOOP JP MC and MCE are in the stepladder area MC ...

Page 97: ...le error Stop Auto clear SD memory card operation cannot be executed because the SD memory card is damaged Insert a normal SD memory card 53 SD operation impossible No file Stop Auto clear SD memory card operation cannot be executed because there is no file in the SD memory card Check if a project file is saved in the card 54 SD operation impossible password inconsistency limited distribution func...

Page 98: ...ation Check the unit status 85 Unit configuration data inconsistency with applicable unit Select Default stop The unit s configuration data is not consistent with the applicable unit Check the I O map and the configuration data 86 Operation error Select Default stop An operation error has occurred Reasons for an operation error vary by instruction Refer to the Instruction Manual etc and correct th...

Page 99: ...he built in gold capacitor of the CPU unit has declined Charge the CPU unit 124 SNTP time acquisition failure Continue Acquisition of time data has failed during time synch via LAN port 125 Logging settings mismatch Continue An error has been detected in logging data settings 126 Logging data error Continue An error has been detected in logging data 127 Comment data error Continue An error has bee...

Page 100: ...minals All the AC inputs All the alarms 100 M or larger Vibration resistance Based on JIS B 3502 and IEC 61131 2 5 to 8 4 Hz half amplitude 3 5 mm 8 4 to 150 Hz constant acceleration 9 8 m s 2 X Y and Z axes 10 sweeps 1 octave mm Shock resistance Based on JIS B 3502 and IEC 61131 2 147 m s 2 X Y and Z axes times Noise resistance 1500 V p p with pulse widths of 50 ns or 1 μs based on in house measu...

Page 101: ...10 ms or more Rated output current Note 1 AFP7PSA1 24V DC 1A AFP7PSA2 24V DC 1 8A Output Overcurrent protection Note 2 On Guaranteed lifetime 27 000 hours 55 C Terminal screw Built in Replacement is not available Note 1 Use the unit within the rated output current Note 2 Oscillation is stopped during protected operation To recover turn off the input and then on again Wait at least 180 seconds befo...

Page 102: ...8 26 Specifications 8 3 Dimensions 8 3 1 Power Supply Unit 90 50 12 8 80 4 90 70 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 103: ...ns 8 27 8 3 2 CPU Unit 90 40 10 80 4 8 3 3 Terminal Block Type Unit Applicable units Digital I O units 16 Analog I O units 90 28 18 80 4 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 104: ...8 3 4 Connector Type Unit Applicable units Digital I O units 32 64 High speed counter unit Pulse output unit Positioning unit 90 28 19 80 4 90 28 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 105: ...al Communication Unit The drawing below shows the state that two communication cassettes are attached 90 28 80 10 4 8 3 6 PHLS Master Unit 90 28 12 8 80 4 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 106: ... unit AFP7PSA1 is used FP7 system full width Power supply unit AFP7PSA1 CPU unit n devices input output units and intelligent units End unit 50mm 40mm n x 28mm 14 5mm 104 5mm n x 28mm When the power supply unit AFP7PSA2 is used Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 107: ...em full width Power supply unit AFP7PSA2 CPU unit n devices input output units and intelligent units End unit 70mm 40mm n x 28mm 14 5mm 124 5mm n x 28mm Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 108: ...power supply unit is used FP7 system full width CPU unit n devices input output units and intelligent units End unit 40mm n x 28mm 14 5mm 54 5mm n x 28mm Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 109: ...dition Added new models High speed Counter Unit WUME FP7CPUH 04 Dec 2013 Fourth Edition Added new models Serial Communication Unit AFP7NSC Communication Cassette Ethernet type AFP7CCET1 CPU Unit Ver 2 AFP7CPS41 AFP7CPS31 Pulse Output Unit AFP7PG02 AFP7PG04 Application cassettes Analog I O Cassette AFP7FCA21 Analog Input Cassette AFP7FCAD2 Thermocouple Input Cassette AFP7FCTC2 Phone 800 894 0412 Fa...

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